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4GN25RH,

4GN25RH

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编带机的工作过程和关键点说明

　　编带包装机电和气接好后,如果是热封装的话,让刀升到合适的温度,调节好载带和气源气压. 用人工或自动上上料设备把SMD元件放入载带中,马达转动把

　　载带拉到封装位置,这个位置盖带在上,载带在下,经过升温的两个刀片压在盖带和栽带上,使盖带把载带上面的SMD元件口封住,这样就达到了SMD元件封装的目的.然后收料盘把封装过的载带卷好.

　　也有的不是热封装,是用冷封.所胃冷封,就是不用加热就可以使盖带和载带粘在一块,这时候用的盖带要有粘性.封装前,载带一般要经过两个SENSOR,一个是计数用的,一个是用来做料控的.料控是要检测载带里面有没有漏放元件.如果检测到有漏放,那么编带机的马达立刻停下不转,同时刀头也要生到上面的位置.计数SENSOR一般是用光纤,也用而且要求反应速度要快,这样才不会漏计数.计数SENSOR可以数载带的边孔,也可以数成型凹槽.数边孔的话要折算回来才能是正确的SMD个数.由于普通的光纤SENSOR都上两三百块,所以有些厂商干脆用欧姆龙的凹槽式光电SENSOR,在载带边孔上装一个有齿轮,通过一个轴带动另一个齿轮,后面一个齿轮的齿用来感应凹槽式光电SENSOR.这样一来,载带前进,带动了齿轮的转动,也就能计载的边孔数.

　　编带机正常工作有三种状态,连续,寸动和放气,连续和寸动可以上料速度快慢选择.放气一般是在冷封装的时候用的,这时候要求两个刀头往下压,但压力比热封的压力小.因为盖带本身有粘性,所以只需把盖带和载带合在一起就行了.

　　上面说的是半自动编带机的基本功能,如果是全自动编带机,还要自动上料部分.进料部分一般是用步进或司服马达带一个可以转动机械手臂,手臂下面装一个吸嘴,用来把SMD元件从上料位置放到载带上面,这时要求PLC要有脉冲输出功能.进料的排料部分一般是有针对性做的.如果SMD元件是不分正反面,不分前后放置的,而且可以承受一般振动的,那就可以用振动盘来振动排料.如果是分极性而且是管装的,比如说有些IC,那就可以利用重立,使IC一个接一个排放在吸片位置.当SMD元件放一个到载带上,马达拉动载带前进一个位,这时候就要求马达有快速启动和停止的要求.通常一般带杀车的调速马达可以做到,但有时候也用步进马达.

　　如果编带机用上触摸屏的话,不但可以简化面板,而且可以根据刀头气缸的速度调节刀头在上位和下位的时间.

　　四 、V80 PLC在编带机上的应用

　　由于编带机的控制简易,对PLC的要求是性价比要高,稳定.德维森科技的V80系列中的M16DT-DC PLC早在05年就已经在编带机上运用,先后在按钮式编带机,触摸屏式编带机,全自动编带机上得到规模运用.由于V80 PLC编程方便好用,而且能带高速脉冲输出,硬件稳定,性价比高,深得广大客户的喜爱.
 

GC647IFSTRN00075 GCC iFIX Std HMI 75 I/O Run

IC200TBX540 Tool box, Micro 40, QuickPanel color touch screen and software. Includes (IC200UDR140) 24VDC In/Relay Out, requires 120/240VAC power, (IC200UEM001) Ethernet option board, QuickPanel Display (IC754VSI06STD) with Proficy software, manuals and cables (

IC600DM748RR DP CMOS 8K Memory Module (DPU)

IC647FSHM FSH:Fisher CHIPS (UNIVOX and PROVOX)

IC647MRA300 View Runtime 300 I/O with USB Hardware key

IC693MDL260 32 Point 120VAC Input Module. Requires terminal block IC694TBxx32.

IC697MDL671RR Interrupt Input Module, 14 points

IMC-78005773RR IMC Stepper Controller Special Order for CIM only

CompactLogix System 1769-STRT2IT COMPACTLOGIX STARTER KIT ITALIAN

PLC-5/1771 System D1771-6.5.44 LINEAR POSITION CONTROL MDL(1771-QB)USER'S MNL

Process Control 1757-PLXNG PLX SERVER BATCH REPORT OPTION

Operator Interface 2711P-K7C6D1 PV PLUS 700, KEYPAD, RIO/DH, DC PS, STD MEM

Support 6620-BHAS 6620-BHA SOFTWARE SUPPORT RENEWAL

Support 8100-HSMMLR SUPT REINSTATEMENT CONTRACT FOR 8100HSMML

Support F1785-L20BSERB FIRMWARE UPGRADE FOR 1785-L20B PLC5 PROCESSOR MODU

RSI Software Products 9301-2SE2204 RSVIEW32 WORKS 300 WITH RSLINX SINGLE NODE

RSI Software Products 9701-VWSB100AENE RSVIEW SE STATION 100 DISPLAY

RSI Software Products 9399-HDWAREREF HARDWARE INTERFACE CONFIGURATION USER'S GUIDE

Motion Control 2098-DSD-HV030X-DN HIGH VOLTAGE DRIVE, 7A/14A, ULTRA3000 W/DNET, INDE

BC5105KAN0000 15 Inch Panel-C Industrial Computer - Bundled - w/ WindowsNT

IC300DIQ611 8 DC Inputs (12/24vdc, pos/neg logic), 8 DC Outputs (5/12/24vdc, 0.5A, neg logic)

IC752FDEG75 ControlStaion CE / ViewStation CE Development System

MTR-3S46-G-R-0-C-SRR Servo Motor Nema56C with Seal

ZA06B-6093-K305 Beta series amplifiers CX11 power connector kit

20BH260A0ANNANC0 PowerFlex 700 AC Drive 20B

20G14TF330JN0NNNNN PowerFlex 755 AC Packaged Drive

25A-A8P0N104 PowerFlex 523 1.5kW (2Hp) AC Drive

2711P-T12C4D8 PanelView Plus Terminal

OPC-G11S-TL(T联接卡)

1492-JDG3P 2.5 square mm Double Level Plug-In Block

1492-W6-RE IEC Term Blck 8x47.6x41mm Screw

软启动器 3RW44221BC35

性能信号模块 6ES7 522-1BL01-0AB0 DQ 32：数字量输出模块，晶体管 DQ 32 x 24 VDC/ 0.5A HF, 35mm 模块，不含前连接器

156-B30CBP 30 A Contactor

1746-IO12DC SLC 12 Point Combination Module

1786-TPR ControlNet 1m Coaxial Right Angle T-Tap

193-T1CC25 17-25 A IEC Bibllic Overload Relay

20-HIM-C3S PowerFlex Digital Speed Control HIM

2090-CSBM1DF-14AA35 Kinetix Cable Single DSL 2090-Series

20AC022A0AYNANC0 PowerFlex 70 AC Drive 22 A at 11 kW 20A

GA647TRT050 Proficy GlobalCare Assist for CIMPLICITY HMI Server 50 I/O Runtime System

GP647IFSTRN00300 GCP iFIX Std HMI 300 I/O Run

IC600CB527RR I/O Control Module

IC647HSTCSCCP5M Historian Enterprise Corporate Client Enterprise Connection Pack 5 Users (M4 Key)

IC647VSCEMK View Standard Edition - Hardware key

IC693UDR002RR 14 pt DC In/Relay Out, DC Power Supply

IC756RDV001E-99 DV Development - Irix Op Sys Addt'l User, English, Version 9.9

MicroLogix 1200 System 1762-L24BXBR ML 1200 24DC/DC&RLY/DC 2PT

PLC-5/1771 System 1771-DR I/O LOGIC CONTROLLER MODULE

Distributed I/O 1794-IB16K CONFORMAL COATED, 24V DC SINK INPUT MODULE, 16 PT

Communications 9355-WABITE RSLINX PRO - ITALIAN

Operator Interface D6195-6.5.1FR CONTROLVIEW 300 GETTING STARTED MANUAL (FRENCH)

Support 9358-BEPB03S SUPT RENEWAL CONTRACT FOR 9358BEPBNT03ENE

Support F1747-SDNSERA FIRMWARE UPGRADE FOR 1747-SDN MODULE

RSI Software Products 9324-RL0300DEE RSLOGIX 500 STANDARD GERMAN CD

RSI Software Products 9301-2SE3503ITE RSVIEW32 RUNTIME 100K WITH RSLINX (ITALIAN)

RSI Software Products 9358-HSTS2200U1 UPGRADE: IN-SUPT: HISTORIAN 150 TO 300 TAG

Motion Control Y-3023-2-H04AA MOTOR,SERVO,2.5 NM,4500RPM,ENCDR,230V,BRK,5.72KG

5412 Greyline Micro MC. 4 Lines, (20) 5MM Chars. VFD. Quick Connect. NEMA 4

IC200EBI001 Remote I/O Etherner NETWORK INTERFACE UNIT

IC695DEM001 RX3i Demo Case: RX3i and simulator.Demo includes CPU, power supply, b simulator, output, high speed counter,analog, digital servo and universal analog module. Simulator includes analog meter, pot, encoder and LEDs.

MSI-XXXX-XXXX-43 Upgrade to Unlimited clients-43

VSPCSE-OPCOPEN Secure Edition OPC Client Option includes VisualSPC Importer (licensin g is per client PC), Support for unlimited Points/Tags.

20BD065A3AYNAND0 PowerFlex 700 AC Drive 65 A 50 Hp 20B

20G11LF590JN0NNNNN PowerFlex 755 AC Packaged Drive

22F-A1P6N113 PowerFlex 4M- 0.2 kW (0.25 HP) AC Drive

490NAA21302 Quantum MODBUS PLUS SUPPER 网络电缆,500FT

291E-FAP-G2 Direct Online Reversing Starte

P3GA-11 面板安装型，

1492-SPM2D100 MCB Supplementary Protector 10 A

软启动器 3RW30461BB14

电机启动器 3VU16401CG00

150-F317NBR SMC Flex Smart Motor Controller

1732E-IB16M12SOEDR ArmorBlock 16 Point Input SOE

1771-SIM 1771 Simulator Module

193-EEJF E1 Plus 40-200 A IEC Overload Relay

20-750-20COMM PowerFlex 750 20COMM Carrier Kit

2090-CPWM7DF-08AF50 50 m Length SpeedTec Pwr and Brake Cable

2097-V31PR0 Kinetix 300 Servo Drive

ENP2135M020 Male Industrial/Male Standard, 2 meters

GFK-1812A DataPanel 20 User's Manual

IC220DEM002 VERSAPOINT DEMO CASE, PROFIBUS NIU

IC647CSPC050 Proficy Cause+ for Inbligent HMI/SCADA Client Enabler - 50X CALs

IC647PSC100 Proficy Process Systems 1000 I/O with CIMPLICITY

IC693MDL230 120 Vac Isolated Input (8 Points)

IC756ADV010K-99 DV Draw Development on AIX Op Sys, Korean, Version 9.9

MSI-MGMT-2-43 Production Mang Clients 2 Pack-43

PLC-5/1771 System 1785-L20C15 PLC-5/20C FOR CONTROLNET PHASE 1.5

Distributed I/O 1738-232ASCM12 RS232 ASCII INTERFACE

Communications 1784-PCIDS PCI BUS TO DEVICENET INTERFACE

Operator Interface 2711-TBDC DC POWER TERMINAL BLOCK PV300MICRO

Support 9304-WSP300S 9304-WSP300 SOFTWARE SUPPORT CONTRACT RENEWAL

Support 9324-RLD000S SUPT RENEWAL CONTRACT FOR 9324RLD000ENE

DeviceNet Products 2711-K3A10L1 PV300 MONOCHROME KEY, DNET & RS232 PRINT

RSI Software Products 9301-2SE335JPU1R RSVIEW32 RUNTIME 150-5K UPGRADE OUT-SUPT (JP)

RSI Software Products 9371-EDES2U2 UPGRADE: IN-SUPT: RSWIRE DET JIC/ACAD TO DES/ACAD

Motion Control MPG-B010-031S24 MOTOR,SERVO,GEAR RATIO 31,25NM,208RPM,SINGL,BRK

Silver Series 2711-K14C16 PV1400 COLOR KEY, DF1 & RS232 PRINT

HE693SNP940 SNP slave module for Series 90-30 with 1 RS-232 port, 1 RS-485 port and a 14.4 kbaud modem.

IC670CBL003 Cable for Connector Style I/O Base (IC670CHS003), 2 Meter, 18 AWG, Connector on One End

QPI-GEG-201 MODULE GE GENIUS

ST-7008 STXi Potential Distribution module module, Shield, 8 points, 10A No LED

20BC260A0AYNANC0 PowerFlex 700 AC Drive 20B

20F1ANC260AA0NNNNN PowerFlex 753 AC Packaged Drive

22B-B017H204 PowerFlex 40 3.7 kW (5 Hp) AC Drive

Quantum Digital Output Module 开关量输出模板

284D-FVD6P0B-N-R Cntl Mod. Variable Frequency Drive

E3R-R2E4 2m,反射式, 晶体管输出80mA, 电源:12-24VDC

1492-SPM1B020-N MCB Supplementary Protector 2 A

人机界面 6ED1052-1MD00-0BA5 LOGO!12/24RC 12/24VDC 8DI(2AI)/4DO 继电器，实时时钟

6ES73317PF014AB1

1497B-A7-M13-0-N 300VA 120x240-24V 60Hz CPT

1606-XLS960E-3 380 to 480VAC In 24 to 28VDC Out 960W PS

1769-IQ16F CompactLogix 16 Pt 24VDC Fast D/I Module

189652-Q03 KIT, INTERNAL FAN

194R-HM4E-N2 194R 100-400 A Operating Handle

2090-CPBM7DF-14AA15 MP-Series 15m Standard Cable

2090-XXNPMP-8S12 MP-Series 12 m Length Power Cable

CBL-3C-MP-10 Power cable for MTR-3S43-G or MTR-3S45 or MTR-3S46 or MTR-3S60-G series servo motors. 10 feet

GF-0535R Connecting FlashCable to Brown & Sharpe Digit Hite plus.

IC200TBX440 Tool box, Micro 40, stepper motor, PowerCube amplifier and software. Includes (IC200UDD040) 24VDC In/24VDC Out, requires 24VDC power, (IC200USB001) RS-232 option board with (2) 0 -10VDC analog in, stepping motor amplifier (IC800PCUB00300), stepping m

IC646TBSPMSS050 Smart Process Monitoring SPC+ server 50 KPIs

IC647NTS005 CIMPLICITY HMI Terminal Services 5 User Pack

IC693ADC311RR CIMPLICITY 90-ADS Coprocessor (Repeat Systems)

IC752CBT063RR Datapanel 320T CE with Advanced software: Expansion with 2MB. 320x240 1/4 VGA Passive Color w/ 80386SX/40. Analog touch screen with text, b itmaps, bar graphs, real time clock. With 2M & PC/104. With Real Time Trends & Host Communications.

IC800VMCP3200 Power cable for 3 kW VersaMotion servo motors- 20 meter

SLC/1746 System 1746-NO4I (4) ANALOG CURRENT OUPUT FOR PROGRAMMABLE CTRLR

Industrial Computers 6189V-DCPSWS DC POWER SUPPLY ATX STANDARD (6180W WORKSTATION).

Application-specific products 1403-CF100 F LINK,50 M

Operator Interface 2711-K6C12 PV600 COLOR KEY, PBUS & RS232 PRINT

Support 9301-2SE2400S SUPT RENEWAL CONTRACT FOR 93012SE2400

Support 9323-LOOP01R SUPT REINSTATEMENT CONTRACT FOR 9323LOOP01ENE

DeviceNet Products 1734-OV2E 24V DC 2 CHANNEL SINK OUTPUT MODULE

RSI Software Products 9301-2SE3100PTE RSVIEW32 RUNTIME 150 (PORTUGUESE)

RSI Software Products 9358-BNTK60U1R UPGRADE: OUT-SUPT: RSBATCH BACK-UP KEY 03 TO 60

Motion Control MPL-B420P-MK24AA MOTOR,SERVO,4.74 NM,5000RPM,MULTI,460V,BRK

Motion Control 2090-UXBK-D1503 BREAKOUT BOARD KIT,MTR FDBK,CN2,ULTRA X000,3M

GFK-0781 Motion Mate APM Follower Mode User's Manual

IC646MDA300 View 300 Tag Runtime & Development System

MSDIS-1000 Discontinued, Order MSDIS-1200

PSPC-MONITOR100/E Prof Shop Floor SPC Monitor 100 Usr eSig

20BC022A0AYNANB0 PowerFlex 700 AC Drive 22 A at 11 kW 20B

20F11GC022AA0NNNNN PowerFlex 753 AC Packaged Drive

2198-R004 Kinetix 5700 400W Shunt Resistor

2711P-RDB10CM PanelView Plus Display Module

280D-F12Z-10B-CR ArmorStart Direct Online Starter

CQM1-DA021 模出单元. 2路 ±10V/0-20mA

1492-N90 IEC Term Blck 3mm Screwdriver

安装导轨 6ES7390-1AF30-0AA0 安装导轨，530 mm

变送器 3RS18001HW01

TIA 博途 WinCC 选件 6AV2107-2LD00-0BD0 SIMATIC WinCC DataMonitor for Runtime Professional Powerpack 1 -> 3 Clients

1585J-M8PBJM-10X 1585J Ethernet Media Cables

1760-L12NWN Pico 12 Point Controller

188-K2C200 Miniature Circuit Breaker 20 A

194L-A40-1752 40 A 194L Load Switch

2090-CNSRPRS-AA12 Kinetix 6000M Network Cable

2090-XB33-16 RESISTIVE BRAKE MODULE 33A 16 OHM

BC647MRA159 View Runtime 1500 I/O with Proficy GlobalCare Complete with USB Hardware key

GC647IFUBSTS GCC iFIX iClientTS User Base Support

IC200CPUE05CA Conbal coated CPU with built-in Ethernet 10Mbits, one RS 232 and one RS 485 port.

IC646NCN010 HMI for CNC Option

IC647IFSTRNUNLMTC iFIX Standard HMI Unlimited Runtime (M1Component Part)

IC670MDL233RR 120VAC 8 pt. Isolated Input

IC697MDL241 240 Vac Isolated Input (16 Points)

IC800SLCBV100 Power/brake cable for SLM100 or SLM250 S-series servo motor with brake. 10 meters

ControlLogix/1756 System 1756-DMAF 2-RE PMI FIBER OPTIC CABLE ADAPTERS

Industrial Computers 6182H-12BRH6D VVCE 1250, KEY/TOUCH, STD MEM, RIO/DH, DC

Process Control 1757-PFBEXP035 PROFIBUS INTERFACE MODULE EXPANSION

Operator Interface 2711P-RN6 PV PLUS DH+/RIO/DH-485 COMMUNICATION MODULE

Support 9357-ANETMD3R SUPT REINSTATEMENT CONTRACT FOR 9357ANETMD3E

Support 9361-DATAOCXS SUPT RENEWAL CONTRACT FOR 9361DATAOCX

ControlNet Products 1734-OB2E 24V DC 2 CHANNEL SOURCE OUTPUT MODULE

RSI Software Products 9301-2SE2400U4 UPGRADE: IN-SUPT: WINVIEW TO RSVIEW32 WORKS 32K

RSI Software Products 9357-DNETMDAD3E RSNETWORX MD FOR DEVICENET ADD-ON

Motion Control MPL-A420P-HK22AA MOTOR,SERVO,4.74NM,5000RPM,ENCDR,230V,5.0KG

Motion Control 2090-UXNFBMP-S30 CABLE,ULGRF50ON-FLEX,MOTOR FEEDBACK,MP,30M

CBL-13-ED-30 Encoder Cable, MTR-1235, 13xx, 14xx & 1N Series Stepping Motors to IMC-D or S2K, 30 Ft.

IC600WD200 I/O Cable, 200 feet (60m)

IC800SKCPVL050 Power Cable, S2K to 4.5 - 5kW S-Series Servo Motors, 5 Meters

OC647IFFDTPC iFIX Optn: Fix Desktop (M1Component Part)

20AD1P1A0AYNANC0 PowerFlex 70 AC Drive 20A

20DC820ACENNBNANE PowerFlex 700S AC Drive 820 A 450 kW 20D

20P21AD086RA0NNN PowerFlex 86 A DC Drive

2711-ND3DEM PanelView ND3DE MED Accessory

280-PWRM22G-M05 ArmorStart Three-Phase Power Media

35 FX-EEPROM-8 EEPROM存储卡8K/步,适用FX2N 620.-

1492-MC6X5 IEC 6 x 5 mm Marker Card

1494U-F60 1494U 60A Fuse Block

软启动器 3RW44542BC34

SIMATIC STEP 7 V14 6ES7822-1AA00-0YL5 SIMATIC STEP 7 专业版 TIA Portal SUS

1585D-M4UBDF-5 1585D Ethernet Media Patchcord

1756-IF8I ControlLogix 8 Point Analog Input

1797-BIC FlexEx Accessories

194E-E25-1753-6N 25 A 194E Load switch

2090-CFBM4DF-CDAF40 MP-Series 40m Feedback Cable

2090-KPBM7-06AA MP-Series Power and Brake Connector Kit

BC646EXM365 Solution Provider additional ME License

GC646TRT915 Proficy GlobalCare Complete for Server 1500 I/O Runtime System

HMI-CAB-C101 CABLE SIMATIC TI 500 SERIES 9 PIN PROGRAM PORT

IC641GBE671 PCIM Driver Software Source Code (Microsoft C)

IC647IFCLNTCDVM iFIX iClient Development (M4 Part)

IC660EBA024 Electronic Assembly for IC660BBA024

IC695MDL664 Smart Digital 24VDC Input module, 16 b channels in two groups of eight. Module does not ship with terminal block. IC694TBB032 or IC694TBSx032 terminal block is required.

IC756WRE024K-99 DataViews Runtime for Windows 1-24, Per User, Korean, Version 9.9

FlexLogix System 1794-IA8 85-132 VAC INPUT MODULE, 8 POINT

PLC-5/1771 System D1771-6.5.91 ISOLATED ANALOG INPUT MODULE USER MANUAL

Process Control 1757-PLXSIFC AB RSLINX QUICKBUILDER INTERFACE

Operator Interface 2711P-T7C6D1 PV PLUS 700, TOUCH, RIO/DH, DC PS, STD MEM

Support 9307-RSP32RENS SUPT RENEWAL CONTRACT FOR 9307RSP32REN

Support GML-DSR SUPT REINSTATEMENT CONTRACT FOR GMLDS

Support F1785-L26BSERC FIRMWARE UPGRADE FOR 1785-L26B PLC5 PROCESSOR MODU

RSI Software Products 9301-2SE2300ESU1 RSVIEW32 WORKS 300-1500 UPGRADE IN-SUPT (ES)

RSI Software Products 9701-VWSB250AJPE RSVIEW SE STATION 250 DISPLAY (JAPANESE)

RSI Software Products 9399-INTWINEUG INTERCHANGE FOR WINDOWS (ETHERNET) USER GUIDE

Motion Control 2098-IPD-150-DN DRIVE, 65A/150A, ULTRA5000, DEVICENET

BC646MBW001 Machine Edition View for Quick Panel, Professional Dev Suite with R/T

IC300DQM406 32 DC Outputs (5/12/24vdc, 0.5A pos logic with ESCP)

IC752PBMU01 Profibus Master/Scanner for ControlStation CE II 6"

MTR-3S65-G-R-B-E-S MTR series servo motor with resolver and brake and shaft seal

ZA06B-6114-K220#S Motor power and brake power straight connector for B2/4000is or B4/4000is motor

20C-CPBS00000000D5 PowerFlex 700 H Control Assembly

20G1ABC750JN0NNNNN PowerFlex 755 AC Packaged Drive

25A-D010N104 PowerFlex 523 4kW (5Hp) AC Drive

2711P-T15C22D9P-B PanelView Plus 7 Graphic Terminal

6SE6440-2UC15-5AA1 0.55KW

1492-JG6 6 square mm Ground Terminal Block

1492-WM3-W IEC Term Blck 8x47.6x41mm Screw

软启动器 3RW44231BC36

性能信号模块 6ES7 532-5ND00-0AB0 AQ 4：模拟量输出模块，高性能，通道隔离，AQ 4x U/I HF, 35mm 模块，不含前连接器

1585-C4EB-S100 Ethernet Cable Spool PVC Red 100m

1746-NR8 SLC 8 Point Resistance Input Module