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5GU36RH,

5GU36RH

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编带机的工作过程和关键点说明

　　编带包装机电和气接好后,如果是热封装的话,让刀升到合适的温度,调节好载带和气源气压. 用人工或自动上上料设备把SMD元件放入载带中,马达转动把

　　载带拉到封装位置,这个位置盖带在上,载带在下,经过升温的两个刀片压在盖带和栽带上,使盖带把载带上面的SMD元件口封住,这样就达到了SMD元件封装的目的.然后收料盘把封装过的载带卷好.

　　也有的不是热封装,是用冷封.所胃冷封,就是不用加热就可以使盖带和载带粘在一块,这时候用的盖带要有粘性.封装前,载带一般要经过两个SENSOR,一个是计数用的,一个是用来做料控的.料控是要检测载带里面有没有漏放元件.如果检测到有漏放,那么编带机的马达立刻停下不转,同时刀头也要生到上面的位置.计数SENSOR一般是用光纤,也用而且要求反应速度要快,这样才不会漏计数.计数SENSOR可以数载带的边孔,也可以数成型凹槽.数边孔的话要折算回来才能是正确的SMD个数.由于普通的光纤SENSOR都上两三百块,所以有些厂商干脆用欧姆龙的凹槽式光电SENSOR,在载带边孔上装一个有齿轮,通过一个轴带动另一个齿轮,后面一个齿轮的齿用来感应凹槽式光电SENSOR.这样一来,载带前进,带动了齿轮的转动,也就能计载的边孔数.

　　编带机正常工作有三种状态,连续,寸动和放气,连续和寸动可以上料速度快慢选择.放气一般是在冷封装的时候用的,这时候要求两个刀头往下压,但压力比热封的压力小.因为盖带本身有粘性,所以只需把盖带和载带合在一起就行了.

　　上面说的是半自动编带机的基本功能,如果是全自动编带机,还要自动上料部分.进料部分一般是用步进或司服马达带一个可以转动机械手臂,手臂下面装一个吸嘴,用来把SMD元件从上料位置放到载带上面,这时要求PLC要有脉冲输出功能.进料的排料部分一般是有针对性做的.如果SMD元件是不分正反面,不分前后放置的,而且可以承受一般振动的,那就可以用振动盘来振动排料.如果是分极性而且是管装的,比如说有些IC,那就可以利用重立,使IC一个接一个排放在吸片位置.当SMD元件放一个到载带上,马达拉动载带前进一个位,这时候就要求马达有快速启动和停止的要求.通常一般带杀车的调速马达可以做到,但有时候也用步进马达.

　　如果编带机用上触摸屏的话,不但可以简化面板,而且可以根据刀头气缸的速度调节刀头在上位和下位的时间.

　　四 、V80 PLC在编带机上的应用

　　由于编带机的控制简易,对PLC的要求是性价比要高,稳定.德维森科技的V80系列中的M16DT-DC PLC早在05年就已经在编带机上运用,先后在按钮式编带机,触摸屏式编带机,全自动编带机上得到规模运用.由于V80 PLC编程方便好用,而且能带高速脉冲输出,硬件稳定,性价比高,深得广大客户的喜爱.
 

1585J-M8PBJM-1X 1585J Ethernet Media Cables

1734-TOP POINT I/O Terminal Base

1783-HMS8TG8EG4CGN Stratix 5400 20 Port Managed Switch

193-EIO-43-240 E300/E200 240V AC Control Module

198-SHRY Operating Handle

2090-CPBM7DF-10AA02 MP-Series 2m Standard Cable

2090-DANPT-16S07 TL-Series 7 m Length Power Cable

BC647OEM0110 OEM Edge Program Additional Key - iFIX (Approval Required)

GA647IFPLDV00300 GCA iFIX Plus SCADA 300 I/O Dev

GP647IFCLNTS005 GCP iFIX iClientTS 5 Additional Users

IC600BF814RR Type K Thermocouple Input Module (8 points)

IC647HSTCC40KM Calculation Collector for Historian - Standard Server 40000 Points (M4 Key)

IC647TDV000 CIMPLICITY HMI Server NO LIMIT Development & Runtime System

IC693MDL930LT Relay Output, Isolated, 4 Amp (8 Points) (LT)

IC756LDV001E64-925 DataViews Development on Inb Linux/Red Hat 64 bit, Addt'l User, English v9.25

Pico Controllers 1760-CONN-RJ45 INTRA-CBL CONNECT 10/PACK

PLC-5/1771 System 1771-OM 220/240V AC OUTPUT MODULE, 8 DRIVER, SOURCE OUTPUT

Distributed I/O 1791-24A8 BLOCK I/O, 120V AC, 32 POINT MODULE

Communications 1786-TNCL10 CONTROLNET TNC COAXIAL CONNECTOR - PLUG

Operator Interface 2707-MVP232 MICROVIEW, PANEL MOUNT, 2 LINE LCD, RS-232

Support 9701-VWSS250AR SUPT REINSTATEMENT CONTRACT FOR 9701VWSS250AENE

Support 9324-RL0100PTS SUPT RENEWAL CONTRACT FOR 9324RL0100PT

EtherNet/IP Products 1788-MCHKR NETWORK MEDIACHECKER (ENET, CNET, DNET, DH+/RIO)

RSI Software Products 9301-2SE340ZHU5R RSVIEW32 RUNTIME 5K-32K UPGRADE OUT-SUPT (ZH)

RSI Software Products 9356-PRO2450U2R UPGRADE: OUT-SUPT: RSSQL STD.300 TO PROF.32000 TAG

Motion Control F-6100-R-H04AA MOTOR/ENCODER/BRAKE

44A722981-011RR Color Adapter Card (W/M 1)

IC200ACC451 Simulator for VersaMax Micro 8 Inputs

IC693MDL310 120 Vac Output, 0.5 Amp (12 Points)

TRM-21006666 Connector, 20 Point Screw Terminal, S2K Digital I/O

VMEM-GMOD/DT VisualMEM MEMPort Gateway Module. One required for each DuraTouch tha t uses MEMPort Input Modules.

20BD022A0AYNANC0 PowerFlex 700 AC Drive 22 A at 15 Hp 20B

20G11FC037AA0NNNNN PowerFlex 755 AC Packaged Drive

22C-D017N103 PowerFlex 400- 7.5 kW (10 HP) AC Drive

140CRA93101 Quantum LMS RIO 站适配器, S908 RIO, 单电缆

285-BRC25-M20 Cable,ArmorStart Source Brake Cable

继电器输出:一常开/闭250VAC 5A,电压输入. 面板尺寸:48*48.mm

1492-SPM1D200 MCB Supplementary Protector 20 A

通用型变频器 6SE6 440-2UD33-7EB1 "37 KW,275 x 650 x 245"

电机启动器 3VU13401TF00

150-C60NCD SMC-3 60A Smart Motor Controller

1692-ZG6666 24 V DC Electronic Circuit Protection

1771-IFEK 1771 Input Module

193-EC3EE E3 Plus 18-90 A Overload Relay

198-PL21G IEC Pilot Light Enclosure Accessory

2090-CPWM4DF-14AF02 MP-Series 2 m Length Power Cable

2094-BC01-M01-M Kinetix 6200/6500 Integrated Module

DEMOCD00002 Proficy Historian DEMO CD

GFK-0646 C Programmer's Toolkit for Series 90 PLCs User's Manual

IC200UMB001 VersaMax Micro 20/40/64, User Program Memory Module. Compatible with VersaMaxMicro 20/40/64 only.

IC647AQC100 PA Quality Client 100 Pak

IC647PME005 Proficy Change Management Server Machine Edition Version - 5 Concurrent Users

IC693CMM302CA Conbal Coating Enhanced Genius Communications module.

IC754VBB06CTD 6 INCH BASCI TFT WITH BLANK

MSI-ACQUIDATA I/F-43 Acquidata Testream Interface Ver 4.3

SLC/1746 System 1747-DEMO-7 DEMONSTRATION UNIT FOR MODULAR HARDWARE STYLE

Distributed I/O 1734-IB4 24V DC 4 CHANNEL SINK INPUT MODULE

Application-specific products 1803-EEM10E12 EEM, 16 PULSES, 24V DC, NEMA 12 ENCLOSURE

Operator Interface 2711-T10G16L1 PV1000 GRAYSCALE TOUCH, DF1 & RS232 PRINT

Support 9301-MSGRPROR SUPT REINSTATEMENT CONTRACT FOR 9301MSGRPROENE

Support 9381-POCXENS SUPT RENEWAL CONTRACT FOR 9381POCXEN

DeviceNet Products 1790D-TN0V2 DNET LDX, 2 OUTPUT VOLTAGE ANALOG BSE, TERM BLOCK

RSI Software Products 9301-2SE330PTU2R RSVIEW32 RUNTIME 150-1500 UPGRADE OUT-SUPT (PT)

RSI Software Products 9358-PBNTK10ENE RSBATCH NT FOR PROCESSLOGIX BACK-UP KEY 10 UNITS

Motion Control MPL-B680D-MJ22AA MOTOR,SERVO,60.0NM,2000RPM,MULTI,460V

Miscellaneous ABPGMC-CD MOTOR CONTROL GUIDE CD

HE200TIM100 Time server - need 1 TIM100 per network to provide GPS time signal, with antenna with a 6 foot cable

IC646NSL999 CIMPLICITY SQL - Internet Connector

PC752CMB000 COMPROFIBUS Network Configuration Software. Provided on CD-ROM (for Profibus Option only)

ST-2414 STXi output module 4 points, Negative Logic, Diagnostics, 24VDC/ 0.5A

20BC085A3AYNAEC0 PowerFlex 700 AC Drive 85 A 45 kW 20B

20F14NC140AN0NNNNN PowerFlex 753 AC Packaged Drive

22A-A9P6N103 PowerFlex 4- 2.2 kW (3 HP) AC Drive

TSXMFPP004M Quantum Unity V2 PCMCIA存储扩展卡，程序存储4x1024K（Flash）

284-PWRM22A-M12 ArmorConnect 3PH Pwr Media Shld Mtr Cbl

CJ1M-CPU22 CPU单元I/O点数320，10K程序容量，不可接扩展机架。

1492-RCDA4D40 Residual Current Device 40 A

有源总线模板 6ES7195-7HD10-0XA0 有源总线模板用于 2 IM153-2 高性能型冗余系统

变送器 3RS11 42-2GW80

1497-L-BASX-0-N Control Circuit Transber

1606-XLE480EPC XLE 20 Amp Power Supply

1764-24AWA MicroLogix 1500 24 Point Controller

188-K3D400 Miniature Circuit Breaker 40 A

194L-HE4E-175I 194L Control and Load Switch Actuator

2090-CPBM7DF-08AF01 1 m Length SpeedTec Flexible Cable

2090-XXNPMF-16S02 Kinetix Drives 2m Standard Cable

BC647TRT999 CIMPLICITY HMI Viewer Runtime System with Proficy GlobalCare

GC647PSF100 Global Care for Proficy Process Systems 1000 I/O with iFIX

IC200NDD010 10 point PLC, (6) 12VDC In, (4) 12VDC Out, 12VDC Power Supply

IC646PPA772 PA-70 with 772 CPU - AC

IC647NCA000 CIMPLICITY Change Approval for Unlimited Point Server

IC690ACC901 Mini-Converter Kit with cable (RS-485/RS-232)

IC697VDQ120 Discontinued. Replacement is Embedded VMIVME-2131-110 Not UL Approved. Contact GE Embedded for more details.

IC800SSI420RP2RR 20A, 480V, Profibus S2K Servo Controller for MTR Series Motors

SLC/1746 System 1747-SN REMOTE I/O SCANNER MODULE

Industrial Computers 6181P-15TP2KHSS VERSAVIEW STAINLESS STEEL DISPLAY COMPUTER 15-INCH

Application-specific products 9358-PBNT03ENE RSBATCH NT FOR PROCESSLOGIX 03 UNITS

Operator Interface 2711-K5A1L1 PV550 MONOCHROME KEY, RIO & RS232 PRINT

Support 9301-2SE2100DER SUPT REINSTATEMENT CONTRACT FOR 93012SE2100DE

Support 9393-RSTLX5S SUPT RENEWAL CONTRACT FOR 9393RSLTX500

ControlNet Products 2711P-K10C15D2 PV PLUS 1000, KEYPAD, CNET, DC PS, EXT MEM

RSI Software Products 9301-2SE2500U5 UPGRADE: IN-SUPT: RSVIEW32 WORKS 5000 TO 100K

RSI Software Products 9358-BEPB60U3R UPGRADE: OUT-SUPT: RSBW BATCH & EPROCEDURE 30 TO60

Motion Control MPL-A4540F-MK24AA MOTOR,SERVO,10.2 NM,3000RPM,MULTI,230V,BRK,13KG

Motion Control 2090-XXNFY-S30 CABLE,NON-FLEX,MOTOR FEEDBACK,Y,30M

GABI3D200C2P/AR QUICKPANEL 10.5" TFT W/AB RIO 24VDC GE LABEL

IC641SWC313 Logicmaster 90-30 TCP/IP-Ethernet, Cable & CDROM

IC800SSI107D2 7.2 Amp S2K Series Servo Amplifier/Controller with DeviceNet, 115/230 VAC

PSPC-ADMIN/E Prof Shop Floor SPC Admin 1 User w/ eSig

20BB052A0AYNANC0 PowerFlex 700 AC Drive 52 A 20 Hp 20B

20DE125A0ENNANANE PowerFlex 700S AC Drive 20D

2198-BARCON-100DC200 Kinetix 5700 100mm DC Bus Bar

2711P-K15C4A9 PanelView Plus Terminal

280-PWRM35D-M15 ArmorConnect 3-PH Power Media trnk cable

CPM2A-60CDR-D 60点主机 DC24V 36点入24点继电器输出 自带RS232C口

1492-MS6X12 IEC 6 x 12 mm Marker Card

1495-N74 1-1/2 in. Hub

行程开关 3SE53120SJ12

运行版软件 6AV2107-0DB14-0AA0 SIMATIC WinCC Client for Runtime 专业版 ASIA V14

1585J-M4UBJM-3 RJ45 Ethernet Media

1756-PA72 ControlLogix AC Power Supply

188-K1C250 Miniature Circuit Breaker 25 A

194E-KA32E-P11-PE 194E Load switch

2090-CFBM7DF-CEAF03 Kinetix 3m Flexible Cable

2090-UXNBMP-18S09 MP-Series 9 m Length Brake Cable

BC646SPI365 Solution Provider Annual license w/Additional iSuite

GC647IFESGCLNTCDV GCC iFIX Optn: ESig & ERec iClient Dev

IC200ALG331 Analog output 16 bit voltage/current 4 isolated channels

IC646MBT001 Machine Edition Traditional Development Suite

IC647IFPRRN00075C iFIX Profsnl SCADA 75 I/O Runtime (M1Component Part)

IC660SLD024 Red Safety Label Kit for IC660BBD024 Genius Blocks

IC697CHS750RR Series 90-70, 5 Slot Rack, Rear Mount

IC800CBL064 Replaced by cable IC800CBL067

ControlLogix/1756 System 1756-DNB DEVICENET BRIDGE/SCANNER MODULE

Industrial Computers 6182H-7KRH4B VVCE 700, KEYPAD, STD MEM, ENET, AC

Process Control 9358-PBBK03ENE RSBIZWARE BATCH FOR PLX BACK-UP KEY 03 UNITS

Operator Interface 2711P-T15C15D2 PV PLUS 1500, TOUCH, CNET, DC PS, EXT MEM

Support 9352-WGG100R SUPT REINSTATEMENT CONTRACT FOR 9352WGG100

Support 9330-CCR SUPT REINSTATEMENT CONTRACT FOR 9330CC

ControlNet Products 1786-CTK CNET RG6 TOOLKIT

RSI Software Products 9301-2SE235ESU1R RSVIEW32 WORKS 150-5K UPGRADE OUT-SUPT (ES)

RSI Software Products 9352-WGG200UR UPGRADE: OUT-SUPT: RSSERVER GE GENIUS 16 TO 32 BIT

Motion Control

Motion Control 2090-DANBT-18S04 CABLE, NON-FLEX, MTR BRK FOR CABLE-MTD CONNS, 04M

BC646SPM365 Solution Provider Annual License w/Additional ME Suite

IC300TRM016 Spring-clamp style I/O plug, 16-terminal

IC800BPK012 12 Amp Beta Series Amplifier Package

MTR-3T69-G-R-B-M-0RR Servo Motor Metric 24V Brake

20AD014A0AYNANC0 PowerFlex 70 AC Drive 14 A at 10 Hp 20A

20DC072A0EYNANANE PowerFlex 700S AC Drive 72 A 37 kW 20D

20G1AND125AA0NNNNN PowerFlex 755 AC Packaged Drive

25C-B062N104 PowerFlex 527 15kW (20Hp) AC Drive

280-MTR22-M4 ArmorConnect Motor Cable

FX1N-24MR-001 主机14点入/10点出?继电器输出?

1492-M3X12 IEC 3 x 12 mm Marker Card

1494G-FF3N NEMA 1494G Enclosed Disconnect

软启动器 3RW44436BC45

ET 200SP 6ES7134-6JD00-0CA1 AI 4xRTD/TC 2/3/4 线制 高性能型，基座单元类型 A0、A1

1585D-M4HBDM-5 Micro D-Code, QD Style Ethernet Media

1756-BA2 ControlLogix L6X Ser B ONLY Battery Assy

1794-IM8 Flex 16 Point Digital Input Module

194E-CA20 194E Load switch

2080-MOT-HSC Micro800 250KHz HSC Plug-In

2090-CSWM1DF-18AA21 Kinetix Cable Single DSL 2090-Series

20AC5P0A0AYYANC0 PowerFlex 70 AC Drive 5 A at 2.2 kW 20A

GC646MRB700 Proficy GlobalCare Complete for Logic PC Runtime 700 I/O

HE693STP101 Discontinued Part. Check with GE IP on migration path.

IC610MDL181RR U.L. Listed Relay Output (5 points)

IC647HSTSS1750KM Historian Standard Server 1,750,000 Points (M4 Key)

IC660BBR100 Block Relay Output Normally Closed 16 Circuits. Module is not UL approved.

IC695ALG112CA RX3i Isolated Analog module, conbal coated, 12 individual isolated channels are configurable for voltage and current. Requires high capacity terminal block IC694TBB032 or IC694TBS032.

IC756WDS000J-22 Dataviews Development Suite (All Windows Languages, Custom Editor Tool kit, Custom Datasource Toolkit, 1 yr SAFE), Japanese, Version 2.2

CompactLogix System 1769-OA8 8 POINT 120/240 VAC OUTPUT MODULE

PLC-5/1771 System 1771-N2 EMPTY SLOT FILLER CARD

Distributed I/O 1799-COV20 CLEAR PLASTIC COVER, 4 STAND-OFFS/SCREWS (20 PT)

Operator Interface 2711P-K6M20D PV PLUS 600 GRAYSCALE, KEYPAD, ETHERNET, DC PS

Support 9325-L3140R SUPT REINSTATEMENT CONTRACT FOR 9325L3140

Support 9358-PBBK30S SUPT RENEWAL CONTRACT FOR 9358PBBK30ENE

Support F1775-S4ASERB FIRMWARE UPGRADE FOR 1775-S4A PLC3 PROCESSOR MODUL

RSI Software Products 1789-L30 SOFTLOGIX5830 CONTROLLER W/5 USABLE CHASSIS SLOTS

RSI Software Products 9701-VWMR030ADEE RSVIEW ME STATION RT 30 DISP-WINDOWS 2000 (GERMAN)

RSI Software Products 9330-GC300U2 UPGRADE: IN-SUPT: RSGUARDIAN CORE 24 TO 4096 NODE

Motion Control 2094-PRS8 POWER RAIL, SLIM, 230V OR 460V, 8 AXIS

A06B-6093-H402 Ext. Regen Resistor, 30 Ohm 100 Watt, Beta or I/O Link Amplifiers

IC200UEX211-24 Qty of 24, 28 point expansion. (16) 24VDC In, (12) Relay Out, 120V/240AC Power Supply (includes IC200CBL501)

IC752COM101 Omron 9 pin cable for DataPanel 30/50

MTR-3N32-G-R-0-M-0-MODRR Servo Motor Nema34 Metric Mod=Connector

ZA06B-0153-B175#7008 A30/3000 servo motor with brake and 64k serial encoder

20BD8P0A0AYYADD1 PowerFlex 700 AC Drive 8 A 5 Hp 20B

20G14NC302JA0NNNNN PowerFlex 755 AC Packaged Drive

25-PM2-A011 PowerFlex 520 2.2kW (3Hp) Power Module

TLXCDLFOFS33 Quantum 200 LICENSES LARGE OPC SERVER

FRN0.4C1S-4C 1. 2KVA 1.6A 0.4KW 3相AC380V/50Hz/60Hz

1492-J3TW 2.5 square mm Standard Terminal Block

1492-SPM3D160 MCB Supplementary Protector 16 A

软启动器 3RW40552BB34

SIMATIC HMI 系列面板 6AV2124-1QC02-0AX0 KP1500 精智 15.4 寸

150-SPPB3UR SMC-50 POWER POLE ASSEMBLY 140A

1738-IB8M8 ArmorPoint 8 Point Input Module

1784-PCD1 DeviceNet Comms Cable for 1784-PCD Card

193-KC10 7.2-10.0 A IEC Bibllic Overload Relay

20-750-PH2-F9 PF755 FR9,IP00,24 VDC WIRE HARNESS

2090-CSBM1DE-10AF15 Kinetix Cable Single DSL 2090-Series

20AB4P2A0AYNANC0 PowerFlex 70 AC Drive 4.2 A at 1 Hp 20A

GA647IFPRDV00075 GCA iFIX Profsnl SCADA 75 I/O Dev

GP647IFESGDV00300 GCP iFIX Optn: ESig & ERec 300 I/O Dev

IC600BF900RR Local I/O Transmitter Module

IC647HSTCCP50M Historian Client Connection Pack 50 Users (M4 Key)

IC647TIDC TID:Texas Instrument Direct

IC693MSC301RR Series 90-30 Demonstration Case

IC756LDV010E-98 DV Draw Development on Inb/Linux RedHat Op Sys, English, Version 9.8

MicroLogix 1000/1761 System 1761-L10BWA 10 I/O MICROLOGIX 1000

PLC-5/1771 System 1771-OWN SELECTABLE CONTACT OUTPUT MODULE 32 POINT

Distributed I/O 1791-N4C2 BLOCK I/O, 120V AC, 6 POINT ANALOG MODULE

Communications 1786-FSB500 200 MICRON BULK CABLE 500 METERS (1640 FT)

Operator Interface 9399-RSVADSGR RSVIEW32 ACTIVE DISPLAY SYS GETTING RESULTS GUIDE

Support 9356-PRO2350R SUPT REINSTATEMENT CONTRACT FOR 9356PRO2350

Support 9324-RL0700NXS SUPT RENEWAL CONTRACT FOR 9324RL0700NXENE

EtherNet/IP Products 9351-AIXRT INTERCHANGE FOR AIX RUNTIME

RSI Software Products 9301-2SE3500FRE RSVIEW32 RUNTIME 100K (FRENCH)

RSI Software Products 9356-PRO2500U2 UPGRADE: IN-SUPT: RSSQL STD.300 TO PROF.70000 TAG

Motion Control N-3412-2-H04AA SERV MTR,1.6NM,6000RPM,2000 LN ENCDR,BRK

44A731202-G03 Upgrade Kit Genius IC660BBA103

IC200ALG328 ANALOG OUTPUT 13 BIT CURRENT 12 Channel

IC693PWR321 Power Supply, 120/240 Vac, 125 Vdc, Standard

Silver Series 9323-PI300D A.I SERIES PLC-5/250 OFFLINE/ONLINE PROGRAMMING

VSPC32-ADMIN VisualSPC Administration Bundle includes Attributes, Analyst, Designer , Wizard, Importer and Reports.

20BD027A0AYNANB0 PowerFlex 700 AC Drive 27 A at 20 Hp 20B

20G11FD040AA0NNNNN PowerFlex 755 AC Packaged Drive

22C-D208A103 PowerFlex 400- 110 kW (150 HP) AC Drive

520422000 Quantum 远程I/O干电缆终结电阻，75 欧