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PK18664-H01,

PK18664-H01

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铁路工业是切削刀具的主要消费领域之一，伊斯卡公司正在加强其作为这一重要领域复杂项目供应商的作用，以满足设定解决方案的需求，提高生产效率，缩短加工时间，降低成本——实现这些目标需要提供各种标准的和量身定制的解决方案。加工铁路工业零件对制造商和刀具供应商来说都是一个挑战，他们必须面对很多制约因素：例如较大尺寸的工件，复杂的结构及最终加工轮廓；同时需要去除大量的材料，确保可预期的刀具寿命，并避免高昂的维护成本。

为每一作业选配适合的刀具和刀片时，需要考虑许多因素：例如要加工的材料类型、工件的状态、相关机床及其状态和功率特性，以及夹具等。最理想的刀具开发的核心要素就是创建一个虚拟的加工环境，模拟加工工艺和切削参数，确保生产的刀具能够克服材料和生产的制约，并为铁路零件制造商们的特定需求提供最佳解决方案。

举例来说，考虑如何使新刀具和加工工艺适用于加工转向架部件和转辙器是很有用的。在铁路工业，转向架主要用于三大类型铁路：城市交通轨道、客运铁路和货运铁路。转辙器是最常用铁路零件之一，在渡线、菱形交叉和三开道岔处都会配备典型的转辙器。
旋转刀具

铁路零件加工的许多操作都要用到旋转刀具，尤其是进行铣削和钻削加工。在铣削中，由于需大量去除材料，所以需要用到可转位锥形玉米铣刀用于仿形加工。采用立装刀片的铣刀具有更大的可能性提高其强度，并确保能排布更多刀片进而提高生产效率。在许多案例中，铣削铁路零件需要用到高可达性具有不同悬伸的刀具。模块式套式玉米铣刀的设计结构提供了一种灵活又经济的解决方案，可用于替代整体式大规格玉米铣刀。
T490——模块化解决方案

套式玉米铣刀

基体模块和加长模块的组合确保能提供不同切削长度的套式玉米铣刀。模块式玉米铣刀组合的另一个优势是提高了对操作的掌控性。由于玉米铣刀的端面刀片列于铣刀前端面，不仅要进行侧铣，还要进行面铣，所以与其他刀片相比，它们的载荷更大，磨损也更严重。在一体式铣刀中，端面刀片的突然破损会对刀体造成严重损坏，甚至无法继续作业。在模块化组件中，每一损坏的模块都是可以单独更换的，从而实现高效操作并延长了刀具寿命。
所有新型刀具均采用内冷却通孔设计，从而延长刀具寿命，并改善槽铣、深方肩铣等棘手加工领域的排屑。这对立装夹持刀具尤为有价值，因为采用特制仿形玉米铣刀确保能缩短加工周期。

在一些案例中，转辙器的轮廓仅需一次进刀即可完成；在另一些案例中，有必要将加工划分成多次进刀才能获得具有正确尺寸的准确形状和直径。
面铣刀

以新推出的T890系列作为粗铣加工和半精铣加工面铣刀的代表，它配备了带8个切削刃的立装夹紧刀片，可用于转辙器和转向架壳体的面铣和方肩铣加工。该刀片具有不同几何形状，适用于切削各种工程材料。

大进给加工铣刀FFQ4

这是一款新型大进给铣刀，夹持带4个切削刃的单面方刀片，在低功率机床或大悬伸的加工应用时，可降低切削力。刀具有不同的设计配置：40至100毫米直径的套式铣刀，和较小直径的立铣刀及铣刀头。刀具适用于粗加工，应用于加工平面、型腔和凹槽， 还能以直线进刀或螺旋线进刀的方式进行坡走铣加工。
钻削

传统的桥式设备有时需采用大悬伸加工，并且钻头通常需要在刚性降低的条件下进行钻削作业。新型束魔变色龙钻（SUMOCHAM）由可换式刀头、圆柱柄和内冷却通孔组成，可实现大进给钻孔加工、高精度和良好的表面光洁度。
 

1585D-M4TB-10 Micro D-Code, QD Style Ethernet Media

1760-L18NWN-EXND Pico 18 Point Controller

1785-ME16 PLC-5 16 K Words Memory Memory Module

194E-A32-1753-R 32 A 194E Load switch

2090-CFBM6DF-CBAA05 TL-Series 5m Feedback Cable

2090-XXNPT-16S09 Kinetix Drives 09m Standard Cable

BC646TRT700 Server 700 I/O Runtime System with Proficy GlobalCare

GA646PCMS10 GlobalCare Assist for Change Management Electronic Signature Module 10 Pack

GP-0602NT-F1 GagePort LVDT NT (Full Bridge F1 Blocks)

IC5002CAC0000 12in Inbligence PanelClient H/W Only

IC647HSTAE10000KM Alarm and Events Option for Historian - Standard Server 10,000,000 Points (M4 Key)

IC647SI7M SI7:Siemens SIMATIC S7

IC693MDL655LT 24 Vdc Input, Neg/Pos Logic, 1 ms, (32 pts) (LT)

IC756HDV000K-98 DV Development - HP/UX Op Sys, Korean, Version 9.8

MSI-SDK SDK Connections

PLC-5/1771 System 1771-IC INPUT MODULE, 48V DC, 8 INPUT

Distributed I/O 1790P-T4T0 PROFIBUS,4 INPUT THERMOCOUPLE BASE, TERMINAL BLOCK

Communications 1784-CP2 CABLE ASSY, 10 FT/3.20 M, 1784-KTP, -KT, -KT2, -KL

Operator Interface 2727-T7P30D1FEU MOBILEVIEW TABLET T750 - EUROPEAN

Support 9305-RSVADFVCJPS SUPT RENEWAL CONTRACT FOR 9305RSVADFVCJP

Support 9515-RSCHM500R SUPT REINSTATEMENT CONTRACT FOR 9515RSCHM500ENE

EtherNet/IP Products 2711-B5A20 PV550 MONO KEY&TOUCH, ENET & RS232 PRINT

RSI Software Products 9301-2SE3400ZHU2 RSVIEW32 RUNTIME 300-32K UPGRADE IN-SUPT (ZH)

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4161-4-24-+/- BCD To 7 SEG Display . 3 Numeric Digits & 1 +/- Digit, 24VDC. Dust Seal

HMI-CAB-C58-2 CABLE AEG MODICON SLOT PR

IC693CBL314 Cable, I/O Expansion, 15 Meters, Shielded

QSI31200E2P QUICKSTART KIT 9" EL

TRM-21006666 14 point connector for S2K digital I/O connector TB2

20BC8P7A0NYNACC1 PowerFlex 700 AC Drive 8.7 A 4 kW 20B

20F1ANF050JN0NNNNN PowerFlex 753 AC Packaged Drive

22B-E1P7F104 PowerFlex 40 0.75 kW (1 Hp) AC Drive

140ACO13000 Quantum 模拟量输出, 8通道, 高密度

284E-FVD7P6Z-25-CR-EMI EtherNet Variable Frequency Drive

E2E-X2MF1 2mm,非屏蔽电感式,三线,常开200mA PNP 电源:10-30VDC圆M8

1492-SPM1C150 MCB Supplementary Protector 15 A

通用型变频器 6SE6 430-2UD32-2DB0 "22 KW,275 x 520 x 245"

电机启动器 3VU13401NH00

150-C16NBR SMC-3 16A Smart Motor Controller

1608P-100A400V4E 100 A Pro DySC Sag Corrector

1769-RTBN18 CompactLogix 18 Pin Terminal Block

193-BC8 E1 Plus Current Adjustment Shield

194R-R3G Shaft Guard

2090-CPBM7E7-08AF03 3 m Length SpeedTec Extension Cable

2090-XXTPMP-16S12 MP-Series 12 m Length Power Cable

CP3I-0WEB-0070-AZ Shielded motor power cable for B8HVis/B12Hvis/A8HVis/A12HVis motors (straight connector). 7 meters

GF-905690 Connecting FlashCable to Mitutoyo Caliper Connection (BACK).

IC200UEO116 VersaMax Micro Expansion 16 Output Expansion (16) 24VDC Sink Outputs, 24VDC Power Supply (includes IC200CBL501)

IC647ACN001 Enterprise Connector

IC647PBBSF0 PPS Boiler Bookshelf - Single Fuel

IC693CBL303 Cable, Hand Held Programmer (HHP), 2 Meters

IC754ACC08GAS Gasket for 8in QuickPanel View & Control

IMC-313X-X-D 3 amp IMC servo motor controller

SLC/1746 System 9399-APSUM APS USER MANUAL FOR REL. 6.01

Open Automation Systems 1747-PBASE BASIC DEVELOPMENT SOFTWARE

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DeviceNet Products 1792D-CB18PT MAXUM ROUND MEDIA 18MM BASE,

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Motion Control 2090-XXNRB-14F1P3 RBM TO DRIVE CABLE, .3M

GQPI31200E2P QUICKPANEL 9" EL GE LABEL

IC646MRA700 View 700 Tag Runtime System

MTR-1N32-I-N-D-S-0 Stepping Motor Nema34, Series Wdg

R1-SP-N10 Proficy Process Systems Short Circuit Segment protector DIN-rail mount with 10 spur outputs and removeable terminal blocks from Pepp

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20F11ND052AA0NNNNN PowerFlex 753 AC Packaged Drive

22-RF026-CS PowerFlex EMC Filter

2711P-RN15S PV Plus 700 to 1500 CNet Comms Module

281A-F12Z-10C-RRW-3FR ArmorStart Direct Online RVSG Starter

C200H-IA221 输入单元, 8点, 200 -240 VAC

1492-PDM3141 115 A Power Distribution Block

通讯处理器 6GK7443-5DX04-0XE0 CP443-5 扩展型，PROFIBUS DP

变送器 3RS10202DW20

1497-C-BASX-0-N Control Circuit Transber

1585J-M8VBJM-3 RJ45 Ethernet Media

1761-SIM-B16 MicroLogix 1000 Input Simulator

188-K3C100 Miniature Circuit Breaker 10 A

194L-G2830 194L 44 mm Plastic Operating Shaft

2090-CPBM7DF-02AA30 30 m Length DIN Power and Brake Cable

2090-XXNFT-S05 Kinetix Drives 05m Standard Cable

BC647PSC500 Proficy Process Systems 5000 I/O with CIMPLICITY with Global Care

GC647PCMSCH GlobalCare Complete for Proficy Change Management Scheduler

IC200MDL329 Output 120VAC 0.5 amp per point isolated 8 points

IC646NWS999 CIMPLICITY ThinView for Windows CE

IC647MITC MIT:Mitsubishi A Series

IC676CBLPBM020 IP67 Profibus Cordset - 2 Meters/ Male Connector w/Leads

IC697MEM735RR Expansion RAM, 512K Bytes, CMOS, 32 Bit (Used w/78X CPUs)

IC800SSI104RP2 4.3 amp 115/230 VAC Profibus S2K servo controller for MTR series motors

SoftLogix System 1789-L30 SOFTLOGIX5830 CONTROLLER W/5 USABLE CHASSIS SLOTS

Industrial Computers 6182H-15TRH4D VVCE 1500, TOUCH, STD MEM, ENET, DC

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Operator Interface 2711-B5A15 PV550 MONO KEY&TOUCH, CNET & RS232 PRINT

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Support 9371-EJTI3S SUPT RENEWAL CONTRACT FOR 9371EJTI3

ControlNet Products 9355-WABCENE RSLINX C SDK FOR ALLEN-BRADLEY, CD

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CBL-3C-MP-30 Power Cable, MTR-3S43-G, MTR-3S45, MTR-3S46, & MTR-3S6x-G Series Servo9 Motors, 30 Ft.

IC641CTL931 CIMPLICITY Control 90-30 Programmer with Paper Documentation Library

IC800SLM020N2XE25 200W, 230 VAC SL Servo Motor, Holding Brake, 2.5K Quad Encoder

OC647IPWRSTRN00900M iPower Option - Std 900 I/O Run

20AD8P0C3AYYANC1 PowerFlex 70 AC Drive 8 A at 5 Hp 20A

20DD065A3NYNANANK PowerFlex 700S AC Drive 65 A 50 Hp 20D

20P41AD412RA0NNN PowerFlex 460V AC 250 HP DC Drive

2711P-B12C4D8 PanelView Plus Terminal

280-PWRM24H-M3 ArmorConnect 3-PH Power Media drop cable

MPT002-G4R-V1 单色LCD 160*64 四行带RS232端口

1492-MCEA120 20 A UL489 Miniature Circuit Breaker

1494V-DSX400 Disconnect Switch

软启动器 3RW44586BC36

运行版软件 6AV2103-0HA00-0AM0 SIMATIC WinCC 专业版 4096 PowerTags (Compact Edition)

1585D-M8UGJM-5 Gigabit Ethernet Media

1756-M03SE ControlLogix 3 Axis SERCOS Servo Module

188-K1B060 6 A Miniature Circuit Breaker

194E-FA40E-P11 194E Load switch

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2090-U3BB-DM44 Ultra 3000 Breakout Board Kit

BC646MRA075 View Runtime 75 I/O with Proficy GlobalCare Complete

GC647ARC100 GC Reporting Client 100 Pak

I5T/3 Proficy Process Systems Tuning Tools from ControlSoft for 50 Loops

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IC660HHM501 Hand-Held Monitor includes Cable and Battery Charger

IC697ACC820 DIN Rail Transition Module 32 Pin for IC697Vxxxxx modules

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FlexLogix System 1794-TB3T 3-WIRE TEMPERATURE TERMINAL BASE

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Support 1400-SPS 1400-SP SOFTWARE SUPPORT RENEWAL

Support F1785-L80CSERD FIRMWARE UPGRADE FOR 1785-L80C PLC5 PROCESSOR MODU

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IC752WTD803 Display Station 2000 Series - 18.1" active matrix SXGA (1280x1024) resistive touch screen, Pentium 233 Mhz, 64 MB RAM, 6.4 GB HD, expansion slots, Ethernet, with unlimited point count CIMPLICITY HMI R&D and Win '95

MTR-3T43-J-R-B-M-0 MTR series metric servo motor with resolver and brake

ZA99L-0035-0001 Optnl

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20G1ALC770JN0NNNNN PowerFlex 755 AC Packaged Drive

25B-D013N114 PowerFlex 525 5.5kW (7.5Hp) AC Drive

2711T-B10R1M1 MobileView Tethered Operator Terminal

FR-E540-0.4K 1 2 KVA 1.6A 0.4KW 3相AC380V/50Hz/60Hz

1492-L4T-B IEC Term Blck 6.1x84x35.7mm Spr Clp

1494C-DN200-A6 200 A Flange Mtd Cable Switch

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电源 6ES7 505-0RA00-0AB0 PS：60 W，额定输入电压 DC 24 / 48 / 60 V

1585BZ-FCAP Variant 1 Metal Outlet Dust Cap

1747-L543 SLC 5/04 64K Controller

1791ES-IB8XOBV4 Guard I/O 16 Point Digital I/O

194E-AA00E-P11-PE 194E Load switch

2071-AP2 Kinetix 3 200W Component Servo Drive

2090-CSWM1DF-14AA03 Kinetix Cable Single DSL 2090-Series

20AC1P3C3AYNANC0 PowerFlex 70 AC Drive 20A

GC646MDG001 GE Fanuc SRTP OPC Server with Global Care

HE693DNT750 Discontinued Part. Check with GE IP on migration path.

IC600WD025 Expansion Rack I/O Cable, 25 feet (7.5m)

IC647HSTMK030 Historian Media Kit v3.0

IC660BBA020 Block 24/48Vdc Analog 4 Inputs / 2 Outputs

IC694MDL654CA Conbal Coated Input module 32 points 5/12VDC TTL POS/NEG logic. Termi nation is a Fujitsu connector.

IC756WDC009E-99 DV Development Sys VB, Java, C++, English, Version 9.9

MicroLogix 1500/1769 System 1761-NET-DNI DEVICENET INTERFACE (DNI)

PLC-5/1771 System 1784-CP7 ADAPTER, CP/CP5 TO PLC-5 (DIN)

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Communications D9220-6.5.1 DEVELOPERS GUIDE-CONTROL

Support 9321-L5250R SUPT REINSTATEMENT CONTRACT FOR 9321L5250

Support 9358-HSTATHS SUPT RENEWAL CONTRACT FOR 9358HSTATH

Support F1772-LI FIRMWARE UPGRADE FOR 1772-LI PLC2 PROCESSOR MODULE

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Motion Control 8720SM-075-S6SAS2 75 KW/137 AMP, 750VDC, AC MOTOR WITH SRM60 ENC.

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IC752BCL000 Download cable for DataPanel 150/160/240E

MTR-1350-E-D-E-SRR Stepping Motor Nema34 Encoder Splashproof

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软启动器 3RW40472BB14

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150-SB3NBD SMC-50 SOLID STATE MOTOR CONTROLLER 140A

1734-RTB3 POINT I/O Accessory

1783-MS10T Stratix 8000 10 Port Managed Switch

193-ESM-IG-30A-P E300/E200 30 Amp Sensing Module

20-750-I1B-C567D545 PowerFlex 750 Replacement Inverter

2090-CPWM7DF-14AF40 MP-Series 40 m Length Power Cable

2098-DSD-HV150X Ultra 3000 Servo Drive

GA647IFCLNTCRO001 GCA iFIX iClient Read Only 5 PK Keyless Runtime Version

GP-0602NT-F8SB GagePort LVDT NT (Full Bridge for Sangamo A6G1, Standard E4-8030) - Sa les BOM.

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IC647HSTAE20KM Alarm and Events Option for Historian - Standard Server 20000 Points (M4 Key)

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PLC-5/1771 System 1771-IND INPUT MODULE, 24V AC, 16 INPUT

Distributed I/O 1791D-4B4P DNET 24VDC CBLOCK I/O, 4 IN SINK 4 OUT SOURCE,BASE

Communications 1784-PCMC PCMCIA 1784PCMK COMMUNICATION CARD

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Support 9515-RSMCLT01R SUPT REINSTATEMENT CONTRACT FOR 9515RSMCLT010EN

EtherNet/IP Products 2711-K10G20L1 PV1000 GRAYSCALE KEY, ENET & RS232 PRINT

RSI Software Products 9301-2SE340DEU2R RSVIEW32 RUNTIME 300-32K UPGRADE OUT-SUPT (DE)

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Motion Control 1326AB-B720E-S2L MOTOR,SERVO,460V,30.9NM,3500RPM,SINGL,IP67

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HMI-CCT-402 Backlight for the 7.5" Color TFT (QPGCxDE0000)

IC693CPU323LT 10-Slot Base With Turbo CPU in base (.6 msec) 12K bytes User Program (LT)

SM1000ATC QUICKMARQUEE CABLE IBM AT PROGRAMMING

TRM-21006679 9 point screw terminal motor or ac power connector for IMC servo controller

20BD011A0AYNANA0 PowerFlex 700 AC Drive 20B

20F1ANF263JA0NNNNN PowerFlex 753 AC Packaged Drive

22B-E6P6N104 PowerFlex 40- 4 kW (5 HP) AC Drive

140HLI34000 Quantum 高速锁存/计数模块,24 VDC

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