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PKP245U12A2-R2EL

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该体系采用PLC作为操控中心，完成PID闭环运算、多泵上下行切换、显示、故障确诊等功用，由变频器调速方法主动调理水泵电机转速，达到恒压供水的意图。

　　一、前语

　　跟着操控技术的发展与完善，变频器及PLC在各个行业的使用愈来愈广，PLC与变频器的可靠性与灵活性得到了用户的认可。一起传统的水塔供水方法暴露了许多缺点：水的二次污染，用水高低峰的不平衡，管道阀门易损坏，维修保养费用过高等等。在此条件下各种恒压供水方法应运而生，其间由变频器、PLC操控的方法尤为遍及，这种方法的特色：体系稳定，功用强大，变频器用于供水更加节能，所以广泛使用在多层住宅小区生活消防供水体系中，现在许多场合也有使用，比方中央空调体系、供水加压站、集中供热等，这种方法经受了时刻的考验，已有许多的使用实例。本文介绍的体系在宝鸡某电厂家属区已从98年运转至今，体系稳定，性能可靠，得到了用户的必定和好评。

　　二、体系组成：

　　1、体系概述：

　　该体系由四台大泵(22KW)与一台小泵(5.5KW)组成;PLC部分由西门子可编程操控器S7-200系列的CPU226，文本显示器TD200组成;变频器采用三菱FR-A540系列，功率22KW。

　　用户所需的生活用水压力、消防用水压力、运转方法等参数在TD200文本显示器上设定，压力传感器把用户管网压力转换为0-10V标准信号送进PLC模拟量模块EM235，PLC经过采样程序及PID闭环程序与用户设定压力构成闭环，运算后转换为PLC模拟量输出信号送给变频器，调理水泵电机转速，达到恒压供水的意图。

　　该体系有各个泵的运转时刻累计功用，经过PLC的数据区保持可以断电回忆。每次起动时先起动1#小泵，当用水量超越一台泵的供水能力时，PLC经过程序完成泵的延时上行切换，切换原则为当前未运转的大泵累计运转时刻最少的先投入;当压力超越时，PLC经过程序完成泵的延时下行切换，切换原则为当前正在运转的大泵运转时刻最多的先撤出。直到满足设定压力为止。寻求的最终目标为压力恒定。

　　当供水负载变化时，变频器的输出电压与频率变化主动调理泵的电机转速，完成恒压供水。

　　体系还可经过PLC的实时时钟主动守时供水，用户在TD200上设定每天最多6段(段数也可设定)守时供水，比方早上6：00到8：30，中午11：20到1：30等。

　　体系可动态显示各种参数，如设定压力，运转压力，水位高度，运转方法，实时时刻，日历，各个泵的运转时刻累计(准确到秒)，运转状况，故障信息等等。为了不使体系中TD200画面显得呆板，在PLC程序中操控TD200中的画面守时切换，动态显示;

　　体系还有故障自确诊功用，各泵发作过载、缺相、短路、传感器断线、传感器短路、水位下限、水压超高、水压超低、变频器故障等，都会有声光报警，TD200上一起显示故障类型，告诉设备维修人员处理，并可回忆故障发作时刻及班次，以便追查原因及相关责任。

　　2、作业原理：主动手动方法

　　(1)手动运转时，可按下按钮起动中止水泵在工频状况下运转，彻底脱离开PLC及变频器的操控，该功用首要用在检修及主动体系出现故障时的应急供水方法中。

　　(2)主动运转时，悉数泵的运转依程序主动作业。

　　上行过程：当在主动运转方法时，按下TD200上的起动软健，体系先起动1#小泵，PLC程序操控模拟量模块EM235给定变频器一固定频率输出，此时若用 PID运算输出直接操控变频器则(设定压力大，运转压力为零，所以运算输出最大)变频器依设定的上升时刻运转，升速太快，体系冲击很大。等泵运转一会儿，管网压力堆集后，再用PID运算输出操控变频器。具体时刻和频率与管网体系有关，在现场调试时这两个参数在TD200上设定调整。管网越大，时刻越长。

　　当 1#小泵达到50HZ后，体系压力仍偏低，则延时一段时刻后，体系靠PLC程序把1#泵切换到工频运转，一起由PLC输出一个开关量给变频器的MRS端子，变频器瞬间制止输出，此时PLC把运转时刻最少的泵变频接触器接通后，撤掉制止输出，相应的泵变频起动运转;延时切断1#小泵，体系中相应的一台大泵变频运转，压力主动调理，若体系压力平衡，则频率稳定在一个相对的规模，若频率达到50HZ后压力依然偏低，则再投入一台大泵，比较剩下的泵的累计运转时刻，时刻少的先行投入，以此类推。注意，上行中，只要有一台大泵运转，则1#小泵要断开，大泵与小泵一起运转时，小泵的功率很低。

　　下行过程：当体系压力偏高，变频器运转在18HZ左右(18HZ以下泵的功率很低，经验值)时，PLC程序判断运转在工频状况的泵累计运转时刻(若只有一台泵不作判断)，运转时刻最多的泵延时先行撤出，在撤出的瞬间，PLC操控变频器运转频率在50HZ，要不体系冲击过大，简单有水垂现象，延时一会儿后，再把 PID运算输出投入即可;以此类推。注意：下行过程中，到最后一台大泵运转时，频率在18HZ左右，体系压力依然偏高时，则把1#小泵切换到变频运转。这种情况在夜间或许发作，当供水管网很大时，也许没有这个或许性。

　　三、注意事项：

　　1、该体系中有泵的工频变频上行切换，为了体系的快速响应，切换时刻最好越短越好，切换时时刻差很小，所以各个泵的变频接触器与工频接触器最好用可逆接触器，电气线路与PLC程序中也要有互锁功用。避免发作意外短路事端。对体系或变频器形成危害。

　　2、变频器上行下行切换时刻设定，假如设定值过大，则体系不能迅速对管网的用水量做出反应;假如设定值过小，则或许引起体系频繁的投入泵，撤出泵的动作;为此，PLC程序中增加判断设定压力与运转压力在临界切换状况时，只要不超越答应的误差规模内，不做泵的切换。

　　3、变频器在上行切换时，必须要有瞬间制止输出功用，变频器没有此功用可用自在停车功用;所以选择变频器时要注意这点。
 

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PLC-5/1771 System 1771-AM1 1 SLOT I/O CHASSIS ASSEMBLY

Distributed I/O 1790D-T8BV8V DNET LDX 24VDC,8 UNIV IN/8 SINK OUT BASE, TERM BLK

Communications 1770-CP RS-232C MODEM ADAPTER CABLE, 16.5FT/5.03M

Operator Interface 2727-G7P20D1Q6 MOBILEVIEW GUARD G750

Support 9305-RSVADFCITS SUPT RENEWAL CONTRACT FOR 9305RSVADFCIT

Support 9515-RSAAMPRVR SUPT REINSTATEMENT CONTRACT FOR 9515RSAAMPRVENE

EtherNet/IP Products 2706-P43C INVIEW MESSAGE DISPLAY. 1 LINE, 20 CHARACTERS

RSI Software Products 9301-2SE3400PTU1 RSVIEW32 RUNTIME 1500-32K UPGRADE IN-SUPT (PT)

RSI Software Products 9515-RSCHM075ENE RSMACC CHANGE MGMT FOR UP TO 75 DEVICES

Motion Control 1326AB-B430G-M2K4L MOTOR,SERVO,460V,6.4NM,5000RPM,MULTI,BRK,IP67

3415-24 Greyline OS, 4 Line, (20) 9MM Chars, VFD, Quick Connect, 24VDC, NEMA 4

HMI-BEZ-205 BEZEL 12.1" STAINLESS STEEL

IC693ALG392 High Density Analog Output (8 Channels)

QPLCBDE0000 12.1" Color TFT, Blank Label, Ethernet CF CARD, 24Vdc, UL,cUL,CE,UL1604

TGT-E000-0-0RR Target Rack Expansion Module, 10' Rack Linker Cable

20BC5P0A3AYNACC1 PowerFlex 700 AC Drive 5 A at 2.2 kW 20B

20F1ANF012JA0NNNNN PowerFlex 753 AC Packaged Drive

22B-D4P0H204 PowerFlex 40- 1.5 kW (2 HP) AC Drive

140AII33000 Quantum RTD/TC 输入, 8通道, 本安型

284E-FVD6P0Z-25-CR-3 EtherNet Variable Frequency Drive

E2E-X2F1 2mm,电感式,三线,常开 200mA PNP电源:10-30VDC圆M12

1492-SPM1C040-N MCB Supplementary Protector 4 A

通用型变频器 6SE6 420-2UD17-5AA1 0.75 KW，73 x 173 x 149

电机启动器 3VU13401MB00

1497D-A9-M10-0-N 500VA 240x480-120x240V 60Hz GPT

1608N-BP025A240V2 MiniDySC 25 Amp Bypass

1769-OW8 CompactLogix 8 Pt D/O Relay Module

190S-DND2-CC20C Compact Comb Starter W/Ckt-Bkr

194R-NU200-1753 Disconnect non-fused NEMA 3 poles 200A

2090-CPBM7DF-16AF09 MP-Series 9m Cable

2090-XXTPMP-10S40 MP-Series 40 m Length Power Cable

CIMPONNODE100M CIMPLICITY Upgrade to On-Node 100 Tag Standard Edition Historian with Alarm & Event Option ??

GF-4130R Connecting FlashCable to Dupont, Nova Ultrasonic.

IC200UDR120 VersaMax Micro 20 point PLC,(12) 24VDC In, (8) Relay Out, 120/240VAC Power Supply. (1) serial port and (1)optional communication port. Requires Machine Edition 5.7 or higher. Battery (IC200ACC414) is required for data retention. Battery not inc

IC646VSCEMK Proficy Machine Edition View Standard

IC647PATLT00 "Proficy PAT - Process Analytical Software Suite, Special Purpose 2"

IC693BEM320RR I/O Link Interface Module

IC752SKT001RR Datapanel J+ Starter Kit: Includes Datapanel J (DPJ000), download & c ommunication cables, WinCfg, user & programming manuals

IMC-105X-1-D 5 amp IMC stepping motor controller

SLC/1746 System 1746-N2 MODULAR CARD SLOT FILLER FOR PROGRAMMABLE CTRLR

Industrial Computers 6189V-MRA12 RACK ADAPTER FOR 12.1" PLATFORMS

Application-specific products 1404-M605A-000 MASTER MODULE FOR POWERMONITOR

Operator Interface 2711-K10C20 PV1000 COLOR KEY, ENET & RS232 PRINT

Support 9301-2SE3200JPR SUPT REINSTATEMENT CONTRACT FOR 93012SE3200JP

Support 9380-RSBVB1000S SUPT RENEWAL CONTRACT FOR 9380RSBVB1000

DeviceNet Products 1792D-4BV0D 4 SINK/SOURCE INPUTS, 4 CONNECTORS

RSI Software Products 9301-2SE320FRU1R RSVIEW32 RUNTIME 150-300 UPGRADE OUT-SUPT (FR)

RSI Software Products 9358-BPMGR03U2R UPGRADE: OUT-SUPT: RSBW BATCH PRD MGR 3 TO 10 SERV

Motion Control MPL-B4530F-SK22AA MOTOR,SERVO,8.36 NM,2800RPM,SINGL,460V

Motion Control 2090-SCVP25-0 SERCOS FBR CABL,CONN,STANDARD PVC JKT,PLASTIC 25.0

GPWPB01MV30-DEM OBSOLETE - GPPRO DEMO CD

IC646MPPU03 Logic Developer - PLC Professional - Upgrade from PLC Standard to PLC Professional

MTR-1337-N-D-E-S Stepping Motor Nema34, Series Wdg, Splashproof