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PS80010008,

PS80010008

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数控编程工艺及加工效率的研究

由于后控板塑件在洗衣机上为外观件，表面光洁度要求较高，所以在模具型腔加工制造过程中必须保证型腔尺寸的公差要求和表面粗糙度要求。对于该模具型腔零件，从内向外主要由以下几部分构成：塑件型腔面、分型面、排气槽、侧抽芯槽、模架面、回程杆垫片槽等。在编制数控编程工艺时，一般按照整体粗加工、分型面半精加工、分型面精加工、型腔面半精加工、型腔面精加工、型腔局部形状清角的工艺思路进行编程，并按照分区域编程的思路，逐渐完成整体零件的编程工作。



图1 洗衣机后控板模具型腔

2.1 整体粗加工刀具的选择

在编制粗加工程序时，粗加工刀具型号的选择直接决定了开粗的加工效率。若开粗刀具选择过小，致使每刀的下刀量较小，而且刀具的进给速度也较小，最终导致工件的加工效率很低。若开粗刀具选择过大，表面上看起来粗加工时间很少，但是开粗效果不理想，本应开粗到位的区域没有开粗到位，需要增加整体中粗程序或大范围的清角程序，这样总体的加工时间也会增加。所以在粗加工刀具选择方面，不但要考虑到工件的整体尺寸大小，还要考虑该零件的材料去除量大小。对于中小型零件来说，原则上把开粗时间 控 制 在 5h 以 内 ，初 步 选 定 开 粗 刀 具 为 直 径 为 32mm的牛鼻刀，刀具定义为D32R0.8mm。
2.2 型腔精加工刀具的选择

在对模具零件型腔进行精加工时，由于模具的型腔面在塑件上为外观面，表面光洁度要求较高，并考虑到模具的型腔面大部分为曲面，所以在精加工刀具选择方面，优先选择球头铣刀进行加工，刀具符号用B及 R 表 示 ，如 直 径 为 20mm 的 球 头 刀 定 义 为B20R10mm。本次研究列出了 3 种精加工刀具选择方案：第 1种方案为大直径球头铣刀（B16R8mm）整体精加工、小直径球头铣刀（B8R4mm）局部清角的编程加工工艺；第 2 种方案为较大直径球头铣刀（B12R6mm）整体光刀、小直径球头铣刀（B8R4mm）清角的编程加工工艺；第3种方案为整体用小直径球头（B8R4mm）刀一次加工到位，如表 1 所示。然后对以下
 

294E-FD4P2P-G1-SB Variable Frequency Drive

1492-LG6T IEC Term Blck 8.1x90x38mm Spr Clp

1492-SPM1B200 MCB Supplementary Protector 20 A

通用型变频器 6SE6 420-2UC15-5AA1 0.55 KW，73 x 173 x 149

电机启动器 3VU13402MB00

150-CA11 Smart Motor Controller Accessory

1734-OB2 POINT I/O 2 Point Digital Output Module

1794-IE12 Flex 12 Point Analog Input Module

190E-AND2-CB16C-R 1.0-1.6 A Economy Starter W/Ckt-Bkr

194R-J30-1753S-PYN2 194R Disconnect Switch

2090-CPBM7DF-14AF03 MP-Series 3 m Length Pwr and Brake Cable

2090-XXNPT-16S02 TL-Series 2 m Length Power Cable

CBL-3P-MP-30 Power cable for MTR-3S60-H series servo motors. 30 feet

GF-0902R Connecting FlashCable to Giddings & Lewis M311, Marposs, Nortec, Prec. Devices.

IC200UAA007-24 Qty of 24, 28 point PLC, (16) 120VAC In, (12) 120VAC Out, 120V/240AC P ower Supply. Battery (IC200ACC403) is required for data retention

IC646TBSPMSW050 Smart Process Monitoring SPC+ Web Clients 50 Pack

IC647NWS999 CIMPLICITY HMI Thinview for Windows CE

IC693ALG221RR Analog Input, Current, 4 Channels

IC752CMI201 Mitsubishi FX RS422 cable for DataPanel 150/160/240

IC800VMM07LNKSE25 750 W VersaMotion servo motor 2.39 Nm)

SLC/1746 System 1746-BLM BLOW MOLDING MODULE

Industrial Computers 6189V-FANFIL3 FAN FILTER (700R) 5-PACK (MACHINE MOUN)

Application-specific products 1403-MM01A MASTER MODULE FOR POWERMONITOR

Operator Interface 2711-K6C2 PV600 COLOR KEY, DH485

Support 9301-2SE2500FRS SUPT RENEWAL CONTRACT FOR 93012SE2500FR

Support 9380-RSB2500R SUPT REINSTATEMENT CONTRACT FOR 9380RSB2500

DeviceNet Products 1734-IT2I 24V DC 2 CHANNEL THERMOCOUPLE INPUT MODULE

RSI Software Products 9301-2SE3103KOE RSVIEW32 RUNTIME 150 WITH RSLINX (KOREAN)

RSI Software Products 9358-BPC30U1 UPGRADE: IN-SUPT: RSBIZWARE PC PHASES 03 TO 30

Motion Control MPL-B420P-SK24AA MOTOR,SERVO,4.74 NM,5000RPM,SINGL,460V,BRK

Motion Control 2090-SCEP1-0 SERCOS FBR CABL,CONN,ENCLOSURE ONLY PLASTIC,1.0M

GFK-0898 Series 90-30 Programmable Controller I/O Module Specifications

IC646MDC000 Logic Developer - PC & View Development/Runtime 8,000 I/O

MSDIS-1800 Marathon 18: Display, Touch

PSS1 Legacy Installation and Training Services.

20BC022A3AYNACC1 PowerFlex 700 AC Drive 22 A at 11 kW 20B

20F11GC085JA0NNNNN PowerFlex 753 AC Packaged Drive

2198-TCON-24VDCIN36 Kinetix 5500/5700 DC Input Connector

2711P-RDK12C PanelView Plus Display Module

280D-F23B-25D-CR ArmorStart Direct Online Starter

CQM1H-CLK21 CONTROLLER LINK通讯卡，CQM1H系列用

1492-PBC3 Power Distribution Block Accessory

微存储卡 6ES7953-8LM11-0AA0 MMC 微存储卡 4M 用于 S7-300/C7/ET200S IM151 CPU,3.3V NFLASH

变送器 3RS18002BP00

TIA 博途 WinCC 选件 6AV2107-2GD00-0BD0 SIMATIC WinCC Logging for Runtime Professional Powerpack 1500 -> 5000 LoggingTags

1585J-M8PBJM-3 RJ45 Ethernet Media

1760-L20BBB-EX Pico 20 Point DC Controller

188-K2D030 Miniature Circuit Breaker 3 A

194L-E12-1755 12A 194L Load Switch

2090-CNSSPRS-AA15 Kinetix 6000M Network Cable

2090-XXLF-375 Kinetix Drives Line Filter

BC647OEM0100 OEM Edge Program - iFIX (Approval Required)

GC647IPWRPLSRUNLMTM iPower Option - Nwk Unlmt I/O Srv Globalcare Complete part

IC200DTX400 Operator Interface with up to 200 stored messages. 2 x 16 character LCD backlight display and 6 function keys. Powered via 15 pin SNP Port.

IC646NEA000 Allen-Bradley Communications

IC647IFXPESMLL iFIX for Embedded XP Small Package (Runtime with 500 Tags)

IC670MDL640RR 24VDC Pos/Neg Logic Input 16 pt. Grouped

IC697MDL253RR 24 Vac Input (32 Points)

IC800SLCFLYV010 Flying lead cable to connect any 1 kW to 5 kW SL series amplifier I/O to a 3rd party controller. 1 meter

ControlLogix/1756 System 1756-TBSH 20 PIN SPRING CLAMP BLOCK WITH STANDARD HOUSING

Industrial Computers 6182H-12KRH4B VVCE 1250, KEYPAD, STD MEM, ENET, AC

Process Control 1757-PFBUL010 PROFIBUS INTERFACE MODULE USAGE LICENSE

Operator Interface 2711P-RUA310 PANELVIEW PLUS FIRMWARE UPGRADE ADVANCE MEDIA KIT

Support 9357-CNETMDAD3S SUPT RENEWAL CONTRACT FOR 9357CNETMDAD3E

Support 9361-TOOLSR SUPT REINSTATEMENT CONTRACT FOR 9361TOOLS

ControlNet Products 1734-IE2C 24V DC 2 CHANNEL ANALOG CURRENT INPUT MODULE

RSI Software Products 9301-2SE2403 RSVIEW32 WORKS 32K WITH RSLINX

RSI Software Products 9323-LOOP02ENE RSLOOP OPTIMIZER WTH RSLX

Motion Control MPL-A420P-SK24AA MOTOR,SERVO,4.74 NM,5000RPM,SINGL,230V,BRK,6.8KG

Motion Control 2090-UXNFBN-R15 CABLE,ULTRA, NON-FLEX,RT ANGLE,15M

CBL-141-2 Cable. SIMATIC T.I. 335 Serial Port (RS-232)

IC600YR565RR 19" I/O Rack with High Capacity P/S, 125Vdc (11 Slots)

IC800SLA0052 50W, 230 VAC SL Servo Amplifier

OC647IFGLBLCLN005M-51 iFIX WebSpace Client v5.1 - Additional 5 Users

20AD2P1A0NYNANC0 PowerFlex 70 AC Drive 2.1 A at 1 Hp 20A

20DC8P7A3EYNANANE PowerFlex 700S AC Drive 8.7 A 4 kW 20D

20P21AD412RA0NNN PowerFlex 412 A DC Drive

2711-NL10 PanelView Accessory

280-PWRM22G-M6 ArmorConnect 3-PH Power Media drop cable

3G3JV-AB004 1.6KVA 3.0A 0.4KW 单相AC200-240V/50HZ/60HZ

1492-MCAA140 40 A UL489 Miniature Circuit Breaker

1494U-FC60R 1494U 60A Class R 600V Fuse Clip

软启动器 3RW44546BC35

Safety Advanced V14 6ES7833-1FA14-0YA5 STEP 7 Safety Advanced V14 SP1

1585D-M4UBDM-20 1585D Ethernet Media Patchcord

1756-IM16IK ControlLogix 16 Point Digital Input

1797-IE8H FlexEx 8 Point Analog Input Module

194E-E32-PE 194E Earthing-Grounding Terminal

2090-CFBM4DF-CEAA30 MP-Series 30m Feedback Cable

2090-MCNPMP-6S60 MP-Series 60 m Length Power Cable

BC646MBT001 Machine Edition Traditional Development Suite with Proficy GlobalCare Complete

GC646VPS999 Proficy GlobalCare Complete for VersaPro Standard Edition - Site License

HMI-CAB-C111 CABLE AROMAT FP1, GE Fanuc VersaMax 9-pin RS232

IC641SWC706 LM 90-70 DOS Serial Sw CD Documentation

IC647IFCLNTS001M iFIX iClientTS Each Additional User (M4 Part)

IC660EBA101 Electronic Assembly for IC660BBA101

IC695PBS301 RX3i Profibus Slave module supports V1 functionality.

IC756WRE049J-22 DataViews Runtime for Windows 25-49, Per User, Japanese, Version 2.2

FlexLogix System 1794-IB32 24 VDC INPUT MODULE, 32 POINTS

PLC-5/1771 System D1784-6.5.17 SLC500 & PLC5 I/O MONITOR USER MANUAL

Process Control 1757-PLXSIFK PLX GE FAUNC SERIES 90 VIA ENET QUICKBUILDER I/F

Operator Interface 2711P-B10C4D1 PV PLUS 1000, KEY/TOUCH, ENET, DC PS, STD MEM

Support 9330-DDMCENS SUPT RENEWAL CONTRACT FOR 9330DDMCEN

Support 1747-OCTS OPEN CONTROLLER FAMILY SUPPORT CONTRACT

Support F1785-L36BSERA FIRMWARE UPGRADE FOR 1785-L36B PLC5 PROCESSOR MODU

RSI Software Products 9301-2SE2300JPE RSVIEW32 WORKS 1500 (JAPANESE)

RSI Software Products 9701-VWSB250FRU2 RSV SE STATION 100 - 250 DISPLAY UPGRADE (FRENCH)

RSI Software Products 9399-MAILMANGR RSMAILMAN GETTING RESULTS GUIDE

Motion Control 2098-DSD-020-SE SERCOS DRIVE,10A/30A, ULTRA 3000

BC646MDB075 Logic Developer PC w/Runtime 75 I/O

IC300MIX111 2 channel Voltage (+/-10vdc) Inputs, 2 channel Voltage (+/-10vdc) Outputs

IC752SKT002 DataPanel 240E Starter Kit: Includes Datapanel 240E (BDT100), download & communication cables, DataDesigner, user & programming manuals

MTR-3S67-H-R-0-E-SRR Servo Motor with Seal

ZA06B-6120-H011 PSM-11HVi 11 kW high voltage power supply module for Alpha servos

20C-PP00044 CONN,PF700H SPARE PART, TERMINAL CONNECT

20G1ABD740AN0NNNNN PowerFlex 755 AC Packaged Drive

25A-D030N104 PowerFlex 523 15kW (20Hp) AC Drive

2711P-T19C22D9P-B PanelView Plus 7 Graphic Terminal

6SE6440-2UD17-5AA1 0.75KW

1492-JTC3B IEC 2-Ckt Thermocouple Blk,Type B,2.5mm

1492-WTF3LP IEC Term Blck 8x47.6x41mm Screw

软启动器 3RW44241BC34

紧凑型信号模块 6ES7 534-7QE00-0AB0 AI4/AQ2：模拟量输入 / 输出模块 AI/AO 4x U/I/RTD/TC 2x U/I ST, 25mm 模块，含前连接器

1585-C4TB-S300 Cable Spool Ethernet Media

1746-OB8 SLC 8 Point Digital Output Module

1789-L30M SoftLogix 5800 L30 MED Controller

194E-40-C4 194E 4 Pole 40/63A Terminal Cover

20-PP09018 POWER CARD - RECTIFYING CARD WIRE FR9

2090-CSBM1DF-18AA04 Kinetix Cable Single DSL 2090-Series

20AC030A3AYYANC1 PowerFlex 70 AC Drive 30 A at 15 kW 20A

GC-8459-PC-MT Process Workbench with Global Care

HD2-GTR-4PA Proficy Process Systems Gateway 4 Channel 4 PA Segments from Pepperl+Fuchs

IC600DM756RR DP CMOS 16K Memory Module (DPU)

IC647HSTES10KM Historian Enterprise Server 10000 Points (M4 Key)

IC647WMI620RR Series Six PS/2 Parallel/Serial Interface Card

IC694ALG390 OUTPUT MODULE ANALOG 2 POINT VOLTAGE

IC756SDV000E-925 "DataViews Development on Solaris Op System, English v9.25"

MicroLogix 1200 System 1761-NET-ENI ETHERNET INTERFACE FOR MICROLOGIX AND COMPACTLOGIX

PLC-5/1771 System 1771-RT41 HIGH RESOLUTION ISOLATED ANALOG MODULE

Distributed I/O 1794-OV16P FLEX I/O 24VDC SINK OUTPUT MODULE, PROTECTED, 16PT

Communications 9399-RSSGR RSSNAPSHOT GETTING RESULTS GUIDE

Support 6202-PLC3AR SUPT REINSTATEMENT CONTRACT FOR 6202PLC3A

Support 9358-BIZUC2PR SUPT REINSTATEMENT CONTRACT FOR 9358BIZUC2PENE

Support F1771-ESCSERB FIRMWARE UPGRADE FOR 1771-ESC I/O MODULE

RSI Software Products 9324-RLC700NXENE RSLOGIX 5/500 PROFESSIONAL BUNDLE

RSI Software Products 9301-2SE350ITU3R RESVIEW32 RUNTIME 300-100K UPGRADE OUT-SUPT (IT)

RSI Software Products 9358-HSTS2400U4R UPGRADE: OUT-SUPT: HISTORIAN 5K TO 32K TAG

Motion Control 8720SM-015S2EAS3 15 KW/33.4 AMP, 750 VDC, AMP AC MOTOR WITH SNS60

8121 SLDERLSS Field CONN Adapter, Used W/612A, 829. To any Device W/Ribbon Cable Socket

IC200MDL144 INPUT 240VAC ISOLATED, 4 POINTS

IC697CMM721 Series 90-70 Carrierband Lan Interface (MAP 3.0) **

MTR-1235-N-D-E-0RR Stepping Motor Nema23

Z44A730465-015 Motor half key for B12/3000is or B12/3000HVis motor

20BD096A0AYNAND0 PowerFlex 700 AC Drive 96 A 75 Hp 20B

20G11NC104AA0NNNNN PowerFlex 755 AC Packaged Drive

22F-D2P5N103 PowerFlex 4M- 0.75 kW (1 HP) AC Drive

ASMBPL001 Quantum MODBUS+ CONNECTOR TOOL

294D-FD4P2P-G2 Variable Frequency Drive

S82J-05024D 120V-240VAC，容量： 50W输出 24V 2.1A?S82J-6524替代品

1492-SPM3B050-N MCB Supplementary Protector 5 A

软启动器 3RW40272TB04

电机启动器 3VU16403CJ00

150-F480NBR SMC Flex Smart Motor Controller

1734-ARM POINT I/O Address Reserve Module

1783-BMS06TGL Stratix 5700 6 Port Managed Switch

193-EIO-43-120 E300/E200 120V AC Control Module

20-750-C6-C770D740 PF750,Fr8,Converter,400V 770A,480V 740A

2090-CPWM7DF-10AF12 MP-Series 12 m Length Power Cable

2097-V34PR6 Kinetix 300 Servo Drive

ET-GT-9ES-3ST 8 RJ45 Ports, 1 Singlemode Fiber Port Ethernet Switch

GFK-2063 VMIC - Relay Output User's Manual - IC697VDR150/151

IC220MDL761 OUTPUT, 24VDC NEGATIVE LOGIC 0.5A, 2PT (REQUIRES 1 IC220TBK082)

IC647DMK010 DataMart Media Kit v1.0

IC647ROC001C ROC:Fisher Remote Operations Controller for 5 Units

IC693MDL340CA Conbal Coated 120/240 Output module, 0.5A,16 points

IC756CDV010E-99 DV Draw Development on Compaq True64, English, Version 9.9

MSI-PROD-5 Product Management Clients 5 Pack

PLC-5/1771 System 1785-ME16 PLC-5/11, 5/20 EEPROM MEMORY CARTRIDGE

Distributed I/O 1790-8BV8BX LDX I/O, 24VDC, 8 UNIV IN/8 SRCE OUT EXPAN D-SHELL

Communications 1761-NETENIW ETHERNET INTERFACE W/WEB FOR MICROCONTROLLER

Operator Interface 2711-NM1 EPROM MEMORY CHIP SET

Support 9305-RSVADDCENS SUPT RENEWAL CONTRACT FOR 9305RSVADDCEN

Support 9324-RLD300FRR SUPT REINSTATEMENT CONTRACT FOR 9324RLD300FR

DeviceNet Products 2711-T10G10L1 PV1000 GRAYSCALE TOUCH, DNET & RS232 PRINT

RSI Software Products 9301-2SE3400ESU5 RSVIEW32 RUNTIME 5K-32K UPGRADE IN-SUPT (ES)

RSI Software Products 9371-EWDI3 RSWIRE EDS WIRE DIAGRAM OPTION WIN

Motion Control MPF-SST-A4B4 KIT,SHAFT SEAL,FOR MPF-A4XX AND MPF-B4XX MTR

2124 Greyline OS, 2 Line, (20) 5MM Chars, VFD, Quick Connect, NEMA 4

HE693THM889 8 ch. J, K, N, T, E, R, S, 0.5 癈 resolution, 癈/癋 units, open circuit alarms

IC676ACC001 VersaMax IP Point Labels - Qty 50

QPJ-PSM-201 Communication Adaptor Module for 6" QP4's

STXPBS824 STXi Profibus with 16 24VDC sink (Positive Logic) b and 16 relay output, expandable to 8 additional modules.

20BC3P5A0AYNAND0 PowerFlex 700 AC Drive 20B

20F1AND248AA0NNNNN PowerFlex 753 AC Packaged Drive

22B-D010F104 PowerFlex 40 4 kW (5 Hp) AC Drive

140DDO88500 Quantum 开关量DC输出,12点,24-125VDC,2组6点成组隔

284E-FVD2P3Z-10-CR-EMI EtherNet Variable Frequency Drive

E3Z-D61 NEW 100mm扩散反射式 晶体管输出 NPN 100M 电源DC12-24V

1492-SPM1B200-N MCB Supplementary Protector 20 A

直流电源 6EP1334-2BA00 120/230VAC 输入，24VDC/10A 输出

6DD16070CA1

1497D-A14-M21-0-22 1EN PURPOSE TRANSFORMER

1606-XLSRED40HE XLS Redundancy Module

1769-L33ERM CompactLogix 2 MB Motion Controller

190E-CNEJ1-CC16C 10-16 A Economy Starter W/Ckt-Bkr

194R-LNC31 194R IEC Terminal Shields

2090-CPBM7DF-14AF90 MP-Series 90 m Length Cable

2090-XXNPY-16S09 Y-Series 9 m Length Power Cable

CBL-H1IC-15 Serial cable for S2K or IMC or Target RS-232 communication.15 feet

GF-2512R Connecting FlashCable to Brown & Sharpe, Chatillon, Mahr, Marposs, Oha us (Cable is 25 pin Male and is designed for devices that transmit on Pin 2).

IC200UDD110 28 point PLC,(16) 24VDC In, (12) 24VDC Out (6) 1.0 A, (6) 0.5A, 24VDC Power Supply. Battery (IC200ACC403) is required for data retention. B attery not included.

IC646TPD300 ProServer 300 I/O Point Development System

IC647OP2M OP2:Opto 22 Optomux

IC693ALG391LT Analog Output, Current, 2 Channels (LT)

IC752DPA262RR Datapanel 1062IR with infrared touch. 10.4 inch VGA (640x480) active matr ix TFT color display. Black bezel mounting from front of p anel. Supp orts all WinCfg functionality.

IC800VMMCONE002 VersaMotion motor encoder connector (1 kW to 3kW models)

SLC/1746 System 1747-C13 SPECIALTY MODULE TO ISOLATED LINK COUPLER CABLE

Industrial Computers 6186-M15ALTC VERSAVIEW 15 INCH MONITOR, CAPACITIVE TOUCH SCREEN

Application-specific products 1404-M405A-ENT 1404-M4 ETHERNET PM3000

Operator Interface 2711-T6C15L1 PV600 COLOR TOUCH, CNET & RS232 PRINT

Support 9301-2SE3100ESS SUPT RENEWAL CONTRACT FOR 93012SE3100ES

Support 9380-RSBAR250R SUPT REINSTATEMENT CONTRACT FOR 9380RSBAR250

DeviceNet Products 1734-RTBCJC REPL SCREW TERM BLK CJC REPL SCREW TERM BLK CJC

RSI Software Products 9301-2SE3200JPU1 RSVIEW32 RUNTIME 150-300 UPGRADE IN-SUPT (JP)

RSI Software Products 9358-BPCNT10U1R UPGRADE: OUT-SUPT: RSBATCH PC-BASED 03 TO 10

Motion Control MPL-B4520P-MJ24AA MOTOR,SERVO,6.1 NM,5000RPM,MULTI,460V,BRK,9.5KG

Motion Control 2090-SCNP3-0 SERCOS FBR CABL,CONN,HARSH DUTY,JKT,PLASTIC,3.0M

GFK-1504 Manual VersaMax Modules, Power Supplies, Carriers and Cables

IC646MDE150 Logic Developer - PC & View (HRT) 150 Tag Runtime & Development System

MTR-1220-E-D-E-0 Stepping Motor Nema23, Series Wdg, Encoder

QPI31200E2P 9 inch Monochrome EL/ TCP Label/ 110VAC/ No Agency Approvals